2023年7月25日发(作者:)
Product Information
Solar
FEATURES
• Transparent
• Cures to flexible elastomer
• Constant cure rate, regardless of
sectional thickness or degree of
confinement
• Service range of -45 to 200°C
(-49 to 392°F)
• No post cure required
• Two part, 10:1 mix
• RT/HA cure
• Minimal shrinkage
• No exotherm during cure
• No solvents or cure byproducts
• Repairable
• Good dielectric properties
• Deep section cure
• UL 94 V1, V0
• UL RTI 130°C (266°F)
COMPOSITION
• Two-part silicone elastomer
supplied as flowable liquid
Sylgard®
184 Silicone Elastomer
Two-part silicone that cures to a flexible elastomer for
protection of electrical and electronic devices in solar
applications
APPLICATIONS
• Protection of electrical/electronic devices.
• General potting applications including power supplies, connectors, sensors,
industrial controls, transformers, amplifiers, high voltage resistor packs, and
relays; adhesive/encapsulant for solar cells.
TYPICAL PROPERTIES
Specification Writers: Please contact your local Dow Corning sales office or your Global
Dow Corning contact before writing specifications on this product.
Test Unit Result
Mix Ratio
10:1
Color
Clear
Viscosity centipoise or mPa.s
3900
Durometer, Shore A
50
Specific Gravity
1.03
Working Time at RT min
>2 hours
Thermal Conductivity Watt/meter-°K
0.2
cal/ °C
4.3 x 10-4
Linear Coefficient of Thermal Expansion µm/m-°C or ppm
310
UL Flammability Classification
94 V1, V0
UL Temperature Index, Electrical/ Mechanical °C
130/130
Dielectric Strength volts/mil
540
kV/mm
21.2
Dielectric Constant at 100 Hz
2.7
Dielectric Constant at 100 kHz
2.7
Volume Resistivity ohm-cm
1.2 x 1014
Dissipation Factor at 100 Hz
<0.001
Dissipation Factor at 100 kHz
<0.001
DESCRIPTION
Sylgard®HOW TO USE
184 Silicone Elastomer is
Mixing
supplied as two-part liquid component Sylgard 184 Silicone Elastomer is
kits comprised of Part A/Part B to be supplied in two parts as lot-matched
mixed in a 10:1 ratio by weight or base and curing agent that are mixed
volume. It is suitable for manual
in a ratio of 10 parts base to one part
mixing or automated mixing and curing agent, by weight. For further
dispensing. information, consult your local Dow
Corning representative.
When liquid components are thor-
oughly mixed, the mixture cures to a
Pot Life/Working Time
flexible elastomer, which is suited for
Cure reaction begins with the mixing
the protection of electrical/electronic
process. Initially, cure is evidenced by
devices in solar applications. a gradual increase in viscosity,
followed by gelation and conversion to a solid elastomer. Pot life is defined
as the time required for viscosity to
double after Parts A and B (base and
curing agent) are mixed. Sylgard 184
Silicone Elastomer has a pot life of
>2 hours.
Processing and Curing
Thoroughly mixed Sylgard 184
Silicone Elastomer may be poured/
dispensed directly into the container in
which it is to be cured. Care should be
taken to minimize air entrapment.
When practical, pouring/dispensing
should be done under vacuum, par-ticularly if the component being potted
or encapsulated has many small voids.
If this technique cannot be used, the
unit should be evacuated after the
silicone encapsulant has been poured/
dispensed.
Sylgard 184 Silicone Elastomer may
be either room temperature (25°C/
77°F) or heat cured following this
schedule:
~48 hours at room temperature
45 minutes at 100°C (212°F)
20 minutes at 125°C (257°F)
10 minutes at 150°C (302°F)
These data are believed to be typical
and should be used as initial estimates
of cure times. Times will vary slightly
from batch to batch and can be longer
or shorter due to thermal mass of your
parts and your heating ramp rate.
Pretesting is recommended to confirm
adequate cure for your application.
Sylgard 184 Silicone Elastomer can
be placed in service immediately
following the completion of the cure
schedule. No post cure is required.
SURFACE PREPARATION
In applications requiring adhesion,
priming is required. For best results,
the primer should be applied in a very
thin, uniform coating and then wiped
off after application. The surface
should be thoroughly air-dried prior to
application of the silicone elastomer.
Instructions for primer usage can be
found in the Dow Corning literature,
“How To Use Dow Corning Primers
and Adhesion Promoters” (Form No.
10-366) and in the information sheets
specific to the individual primers.
USEFUL TEMPERATURE
RANGES
For most uses, Sylgard 184 Silicone
Elastomer should be operational over
a temperature range of -45 to 200°C
(-49 to 392°F) for long periods of time.
However, at both the low and high
temperature ends of the spectrum,
behavior of the materials and perfor-mance in particular applications can
become more complex and require
additional considerations.
For low-temperature performance,
thermal cycling to conditions such
as -55°C (-67°F) may be possible, but
performance should be verified for
your parts or assemblies. Factors that
may influence performance are
configuration and stress sensitivity of
components, cooling rates and hold
times, and prior temperature history.
At the high-temperature end, the
durability of the cured silicone
elastomer is time- and temperature-dependent. As expected, the higher the
temperature, the shorter the time the
material will remain usable.
COMPATIBILITY
Certain materials, chemicals, curing
agents, and plasticizers can inhibit the
cure of Sylgard 184 Silicone
Elastomer. Most notable of these
include:
• Organotin and other organometallic
compounds
• Silicone rubber containing
organotin catalyst
• Sulfur, polysulfides, polysulfones,
or other sulfur-containing materials
• Amines, urethanes, or amine-containing materials
• Unsaturated hydrocarbon
plasticizers
• Some solder flux residues
If a substrate or material is question-able with respect to potentially
causing inhibition of cure, it is
recommended that a small-scale
compatibility test be run to ascertain
suitability in a given application. The
presence of liquid or uncured product
at the interface between the question-able substrate and the cured gel
indicates incompatibility and
inhibition of cure.
HANDLING
PRECAUTIONS
PRODUCT SAFETY INFORMA-TION REQUIRED FOR SAFE USE
IS NOT INCLUDED IN THIS DOC-UMENT. BEFORE HANDLING,
READ PRODUCT AND MATERIAL
SAFETY DATA SHEETS AND
CONTAINER LABELS FOR SAFE
USE, PHYSICAL, AND HEALTH
HAZARD INFORMATION. THE
MATERIAL SAFETY DATA
SHEET IS AVAILABLE ON THE
DOW CORNING WEBSITE AT
, OR
FROM YOUR DOW CORNING
REPRESENTATIVE, OR DIS-TRIBUTOR, OR BY CALLING
YOUR GLOBAL DOW CORNING
CONNECTION.
USABLE LIFE AND
STORAGE
Sylgard 184 Silicone Elastomer has a
shelf life of 24 months from date of
manufacture at room temperature.
For best results, Sylgard 184 Silicone
Elastomer should be stored at or
below 25°C (77°F). Special precau-tions must be taken to prevent mois-ture from contacting this material.
Containers should be kept tightly
closed and head or air space mini-mized. Partially filled containers
should be purged with dry air or other
gases, such as nitrogen.
PACKAGING
Sylgard 184 Silicone Elastomer is
supplied in nominal 0.45-, 3.6-, 18-
and 200-kg (1-, 8-, 40- and 440-lb)
containers, net weight. Packaging
options may vary.
Consult Dow Corning Customer
Service at (989) 496-6000 for
additional packaging options.
LIMITATIONS
This product is neither tested nor
represented as suitable for medical or
pharmaceutical uses.
HEALTH AND
ENVIRONMENTAL
INFORMATION
To support customers in their product
safety needs, Dow Corning has an
extensive Product Stewardship organ-ization and a team of Product Safety
and Regulatory Compliance (PS&RC)
specialists available in each area.
For further information, please see our
website, , or
consult your local Dow Corning
representative.
information should not be used in
substitution for customer’s tests to
ensure that Dow Corning’s products
are safe, effective, and fully satis-factory for the intended end use.
Suggestions of use shall not be taken
as inducements to infringe any patent.
Dow Corning’s sole warranty is
that the product will meet the
Dow Corning sales specifications
in effect at the time of shipment.
Your exclusive remedy for breach of
such warranty is limited to refund of
purchase price or replacement of any
product shown to be other than as
warranted.
DOW CORNING SPECIFICALLY
DISCLAIMS ANY OTHER
EXPRESS OR IMPLIED WAR-RANTY OF FITNESS FOR A
PARTICULAR PURPOSE OR
MERCHANTABILITY.
DOW CORNING DISCLAIMS
LIABILITY FOR ANY INCIDEN-TAL OR CONSEQUENTIAL
DAMAGES.
LIMITED WARRANTY
INFORMATION – PLEASE
READ CAREFULLY
The information contained herein is
offered in good faith and is believed to
be accurate. However, because
conditions and methods of use of our
products are beyond our control, this
Printed in USA
Form No. 06-1009-01
AGP8735
Dow Corning is a registered trademark of Dow Corning Corporation.
©2007 Dow Corning Corporation. All rights reserved.
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