2024年4月23日发(作者:)
㸜䐤⢁㕌㻖㵔 WCS
POSITION ENCODING
SYSTEM WCS
䁂㾮㬷⥂
Product Information
毫米级—用于物流行业的精确测量
MILLIMETRE-EXACT MEASUREMENT
FOR MATERIAL HANDLING
WCS 位置编码系统
WCS绝对值定位系统是倍加福公司为物流
行业的客户提供的一个安全可靠的测量位置
的解决方案。
WCS能够精确地对移动物和被搬运物料进
行定位,而且具有断电保护功能。
Position encoding system WCS
With the absolute WCS position encoding system,
Pepperl+Fuchs GmbH offers its customers a tried-
and-tested system of positional measurement for
material handing.
The WCS reliably determines with millimetre
accuracy the position of your means of transport
and thus of the materials being transported.
Even a power failure cannot disconcert the WCS.
The position encoding system is constantly being
improved in close cooperation with the customers.
Thus with the WCS you will always be on the right
track in the future, too.
在与客户紧密合作的过程中,我们的产品在
不断的改进与更新。因此选择WCS,您也
可以在未来保持领先地位。
WCS
功能描述
WCS
Description of function of the WCS
Description of function
The WCS position encoding system comprises in
the main two components: the code rail, which is
the information carrier for the absolute code, and
the reading head, which scans the code rail opto-
electronically.
The code rail is installed parallel to the runway of
the vehicle and thus assigns a clear position to
each point on the runway. It is possible to install
the code rail only where positioning is required.
The system permits the code rail to be installed in
bends and branches to be constructed.
The code rail is manufactured individually for each
order and is supplied in a coil. Unless ordered
otherwise, the code rail always begins with a posi-
tional value of 0. The maximum length of the code
rail is 327 m. Numerous fitting aids are available
for speedy installation of the code rail.
The code rail is scanned with a U-shaped reading
head. The reading head detects a new positional
value every 0.8 mm (WCS3) or 0.833 mm (WCS2).
After being placed onto the code rail, the reading
head calculates the positional value without refe-
rence points and without delays.
Scanning the code rail is reproducible, reliable and
independent of temperature fluctuations even at
very high velocities The positional value can be
transmitted directly from the reading head to the
control via a serial RS 485 interface or an SSI in-
terface.
Various interface modules are available for con-
nection to standard interfaces,
such as:
-Parallel
-Profibus DP
-DeviceNet
-InterBus-S
-CANopen
-SSI
Up to four reading heads can be connected simul-
taneously to all the interface modules apart from
the SSI interface.
327
0.8 mm (WCS3)
0.833 mm (WCS2)
RS 485SSI
-
-
-
-
-
-
Parallel
Profibus DP
DeviceNet
InterBus-S
CANopen
SSI
SSI
4
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WCS
WCS
WCS
Areas of application and application examples
Areas of application of the WCS
The WCS can be used wherever vehicles are to be
positioned automatically with millimetre accuracy.
The principle of functioning of the WCS permits the
most varied applications, e. g.
-Breaks in the code rail
(change of aisle, switch points)
-Applications with curved and circular runways
-Use of several vehicles behind one another
The increased tolerances of the reading head to
the code rail permit the WCS3 system to be used
for most applications. However in some cases it
may be of advantage to use the WCS2 in con-
junction with the aluminium profile system (p. 16ff).
Here are some examples from the wide range of
possible applications:
Storage and retrieval machines
(high bay warehouses)
Carriages, lifting and lowering stations and traver-
sing carriages are positioned by one reading head
each. The positioning is always absolutely repro-
ducible independent of the length of the code rail.
We recommend the WCS3 system for new high
bay warehouses.
For retrofitting older warehouses, it may be of ad-
vantage to use the WCS2 in conjunction with the
aluminium profile system (p. 16ff):
-simple retrofitting
-high mechanical tolerances possible between
measuring system and carriage
-isolation from travel vibrations
Automatic cranes
Automatic cranes are a typical application case for
the WCS2 in conjunction with the aluminium profile
system. The crane is positioned by a reading head
for both crane and cross travel. The guide trolley
ensures the optimum position of the reading head
to the code rail at any point and isolates it from any
vibrations on the crane runway.
As an option, brushes for cleaning the code rail
can be fitted to the guide trolley. The WCS2 can
then also be used in very dusty ambiences, e. g. in
cement plants or foundries.
WCS2, WCS3
WCS2
16
16
WCS3
WCS2
WCS2
WCS2
WCS3
14
Lifts and lifting/lowering stations
The WCS3 offers the optimum solution for these
applications. The WCS3 reading head scans the
code rail without contact. This has several advan-
tages:
-silent
-no mechanical wear
-long service life
Acceleration and braking ramps can be optimised
by means of the continuous positional measure-
ment. The mounting brackets for the code rail
(p. 14f) permit quick and easy installation of the
code rail in the lift shaft.
6
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WCS
Areas of application and application examples
Galvanising plants
One or more carriages travel behind one another
on a straight runway. The carriages transport the
material to be galvanised automatically to the rele-
vant bath. The WCS has proven itself to be parti-
cularly successful for this application. The WCSA
reading heads are distinguished by a higher lumi-
nous efficiency. Thanks to this, the maintenance
intervals (cleaning the gap in the reading head) are
perceptibly lengthened.
Apart from the WCS3 system, the WCS2 with alu-
minium profile system which is also available with
powder coating, can be used.
WCS
WCSWCSA
WCS3WCS2
WCS3
327
Overhead conveyors
A large number of trolleys must be positioned on a
circular runway - the WCS offers the optimum solu-
tion. Branches (switch points) and bends are pos-
sible. The WCS3 is particularly suitable for this
application.
After a power cut, the current position of the trolley
is transmitted to the control without delay, the trol-
ley need not be moved.
The WCS can also be used for routes longer than
327 m. We would be pleased to assist you in wor-
king out a solution for your particular application.
Please contact us.
WCS3
Studio and theatre equipment
In addition to numerous applications in material
handling, the WCS3 has also proven itself in televi-
sion studios and theatres. Here the WCS is used
for positioning studio/stage lighting and revolving
stages (application with circular runway). Its cha-
racteristics such as silent operation, long service
life and reliability offer the user many advantages.
Particular emphasis must be placed on the mainte-
nance-friendliness of the WCS. If it should be ne-
cessary to replace a reading head, it can be dis-
mantled and refitted within a few seconds. Adjust-
ment is not necessary.
WCS
20 cm
1,500
WCS3
Vehicle identification
This, apart from positioning conveying
vehicles, is an additional application for the WCS
system. A short (clearly defined) section of code
rail is attached to each vehicle, the reading head is
fixed. With a length of code rail of 20 cm on each
vehicle, over 1,500 vehicles can be differently co-
ded.
The positional values, i. e. the vehicle code, are
reliably recognised independent of the vehicle mo-
tions (vibrations, forwarding and reversing). The
WCS3 is used for this application.
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WCS
WCS2A
y轴
y-axis
z轴
z-axis
精度
Resolution
最大速度
Vmax
± 5 mm
± 5 mm
± 0.42 mm
(1200 Pos/m)
12,5 m/sec
WCS3A
WCS reading head
Reading head
IP54
± 12.5 mm
± 10 mm
± 0.40 mm
(1250 pos/m)
12.5 m/sec
The housing of the reading head is made of tough
plastic (protection class IP54). The mounting plate
for attaching the reading head and the mating part
of the plug connector for electrical connection are
part of the supply.
On the inside of the reading head (see also dra-
wings on next page) there are easily replaceable,
transparent plastic liners to protect the reading
area from dirt and damage. There are identification
notches on these liners. These serve to set the
zero point for vertical play (z-axis) of the reading
head. The reference point is the top edge of the
code rail. The reading head can move around the
reference point within the specified tolerances:
WCS2: ±5 mm, WCS3: ±10 mm. If the vertical play
is exceeded, the reading head signals "OUT" (rea-
ding head outside code rail) to the control.
The tolerances for lateral play (y-axis) are given by
the width of the gap in the reading head. Based on
a central position of the reading head above the
code rail, the free play is:
WCS2: ±5 mm, WCS3: ±12.5 mm.
z
WCS3: ±10 mm
y
WCS2: ±5 mm,
"OUT"
WCS2: ±5 mm,
WCS3: ±12.5 mm
z
a: ±10°
b: ±5°
500 mm
The positions are reliably detected in both vertical
(a: ±10°) and horizontal (b: ±5°) inclined positions,
and in bends down to a minimum of 500 mm. If the
positional value cannot be detected, e.g. because
the optical elements are soiled, the reading head
transmits a clear error code.
WCS2A/WCS3A
The hardware and software has been redeveloped
on the basis of the existing WCS reading heads,
utilising new technologies. This can also be seen
from the name - WCS3A. The additional "A" stands
for "advanced technology." The A types are com-
patible with previously supplied reading heads and
have improved characteristics:
-Automatic adustment of light output dependent
upon the degree of dirt accumulation on the op-
tics. This further increases the robustness of rea-
ding heads when dirt builds up.
-Detection of dirt accumulation during operation
(= warning signal)
-Higher ambient temperature up to 60 °C
In addition, the following characteristics of the
WCS3A reading head are new:
-Reliable reading in real time up to a velocity of
12.5 m/s (WCS3: 5.0 m/s)
-Optional 7 segment display integrated into rea-
ding head
-Optional digital output when adjustable limit
velocity is exceeded
y
WCS2A/WCS3A
WCS3A
A
图 1a / Fig. 1a
读码器 / Play in reading head
A
z
y
WCS3A
60 °C
12.5 m/s
(WCS3: 5.0 m/s)
7
图 1b / Fig. 1b
倾斜位置 / Inclined position
8
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WCS
WCS reading head
读码器
WCS2A
WCS2A reading head
图 2 / Fig. 2
识别缺口
Identification notch
读码器
WCS3A
图 3 / Fig. 3
WCS3A reading head
识别缺口
Identification notch
读码器在编码尺上的位置
电线插头必须指向编码递升方向
Position of code rail with respect to reading
head
Electric connection plug must point towards ascen-
ding positional values!
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WCS
WCS reading head
Installation of reading head
The reading head is generally fitted to the vehicle. Howe-
ver it is also possible to install the reading head in a
stationary position and attach a section of code rail to
the vehicle (vehicle identification, see also p. 7).
A special mounting plate is part of the supply of the rea-
ding head. This is attached to the vehicle. If the WCS2
is used with the aluminium profile system and guide
trolley, the mounting plate is already integrated into the
guide trolley. There are dovetail guides with a quick-
action lock on three sides of the reading head housing.
Using one of these guides as required, the reading head
is snapped into place on the guide bar. Thanks to this
quick-action lock, the reading head can be installed very
simply without any adjustment, and replaced quickly if
required.
The reading head can be installed in any position. It is
tough and will function reliably even in a rugged industrial
environment. The reading head is not vulnerable to exter-
nal light sources. However strong sunlight must be pre-
vented from shining directly into the gap in the reading
head.
To ensure long-term fault-free functioning, we recom-
mend ensuring during installation that the gap in the rea-
ding head is protected from dirt and any vapours. The
reading head must be fitted so that the electric connec-
tor plug points in the direction of the ascending positional
values on the code rail.
WCS2
安装板
槽
弹簧锁舌
快锁口
读码器
10
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WCS
M4
WCS reading head
Mounting plate
The mounting plate is attached to the vehicle with M4
screws. When designing the system, we recommend
providing oblong holes to enable the position of the
mounting plate and thus the reading head to be correc-
ted. For installation, the dovetail groove of the reading
head is pushed over the bar on the mounting plate until
the spring tongue snaps into place. To remove the rea-
ding head, the spring tongue is released by turning slight-
ly with a screwdriver and the reading head pushed out of
the guide. The mounting plate is for all reading head
types identical.
安装板
Mounting plate
2
0.5 Nm
Replacement of plastic liners
The plastic liners of the reading head can be replaced
quickly if they are damaged or soiled. Unscrew the two
cross-head screws on each liner and pull off the liner. Fit
in reverse order. The cross-head screws must be tighte-
ned with a max. torque of 0.5 Nm.
We recommend always replacing both liners and also
replacing the seal.
The plastic liners are available as a spare part.
WCS2A
WCS2-PL1
WCS3A
WCS3-PL1
WCS2A reading head:
Plastic liner with seal:
WCS3A reading head:
Plastic liner with seal:
WCS2-PL1
WCS3-PL1
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WCS2/WCS3
Code rail
WCS2WCS3
WCS3
70 mm
2
55 mm70 mm
WCS2
0
WCS2/WCS3 code rail
The code rail, which carries the absolute code, differs
for the WCS2 and the WCS3 and thus cannot be inter-
changed between the two systems. In the case of the
WCS3, the height of the code rail is always 70 mm, for
the WCS2 the code rail can be supplied 55 mm or
70 mm high. Two different materials which have pro-
ven their suitability in practice are available for the
code rail: plastic laminate and stainless steel.
The code rail is supplied in a coil. Unless ordered
otherwise, the code rail always begins with a positional
value of 0.
The black plastic laminate code rail is made of a spe-
cial polyester laminate. It is distinguished by excellent
physical and chemical characteristics with a low dead-
weight. It is extremely elastic and resistant to tearing and
tear growth stresses. The material is neutral vis-à-vis
oils, greases and solvents. Thanks to its resistance to
acids, lyes and aggressive gases, this material is also
suitable for use in galvanising plants.
The laminate code rail is supplied as standard with holes
for mounting (WCS3-CS70-L1, see also drawing below).
When you use a bracket system to install the code rail,
e. g. as shown on page 14, we recommend using the
code rail without holes for mounting (WCS3-CS70-L0).
The laminate code rail can be used within a temperature
range of -40 °C ... 60 °C. Temperatures above 70 °C
lead to material deformation. The specific thermal expan-
sion coefficient is about 2.8 x 10
-5
1/K. Due to the mate-
rial characteristics, the laminate code rail must not be
installed at temperatures below 10 °C. For applications
with high temperature fluctuations (> 50 K) we recom-
mend using the stainless steel code rail.
WCS3-CS70-L1
14
WCS3-CS70-L0
-40 °C ... 60 °C
70 °C
-5
2.8 x 10
1/K
10 °C
(> 50 K)
WCS2 编码尺
WCS2 code rail
6-位数字货号
6-figure item number
(mm)
Dimensions (mm)
a b c
55 7,5 25 编码位置 55 x 0,5 Strip 55 x 0,5
70 15 41 编码位置 70 x 0,5 Strip 70 x 0,5
WCS3 编码尺
WCS3 code rail
6-位数字货号
6-figure item number
12
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WCS2/WCS3
WCS2/WCS3 code rail
The stainless steel code rail is manufactured in cor-
rosion-resistant spring steel. It is rust-proof and dis-
plays high mechanical stability and low thermal expan-
sion. The stainless steel code rail can be used within a
temperature range of -40 °C ... 100 °C.
The specific thermal expansion coefficient is
1.6 x 10
-5
1/K.
Protective gloves must be worn when installing the
stainless steel code rail.
Intalling the code rail
If the positional measurement of a section is to be
uninterrupted, the rail must be fitted in one piece. Basi-
cally there are many methods of fixing the code rail
dependent on the conditions of the application. The
simplest method of installing the code rail is screwing it
down to suitable brackets. When fitting, care must be
taken that the vertical and horizontal tolerances speci-
fied for the relevant reading head are observed.
Grounding of the WCS code rail
We have recommended the grounding of the WCS
code rail up to now. From now on, we regulate the
connection of the code rail with the system ground. The
laminate code rail has to be grounded, too, as the
surface of the laminate code rail is conductive. You will
find the detailed information for the shielding of the
code rail in the Internet version of the WCS catalogue –
beginning with version 10/2006 (file
tdoct0771d_). The description is included in the
chapters of the different installation systems.
Installation of the code rail in the mounting bracket
system:
When using the mounting bracket system, please note
that the code rail is grounded via the brackets
(WCS-MB*). If the brackets have no connection with the
system potential, at least one bracket has to be
grounded at a maximum distance of 40 meters. The
code rail also has to be grounded in circle applications
by using the bended brackets and the stabilizing profile
(WCS-MB*-B and WCS-SP2).
Tensioning device for the stainless steel code rail
Using the tensioning device prevents the stainless
steel code rail buckling due to temperature fluctuations
after installation. It also facilitates installation. Three
holes are punched at the beginning and at the end of
the stainless steel rail and can be used to attach the
tensioning device.
There are two possibilities when using the tensioning
device:
code rail is fixed at one end and tensioned at the
other end using the tensioning device.
code rail is fixed in the middle and tensioned at
both ends using the tensioning device. This method
is of advantage for longer sections (> 50 m).
1.6 x 10
-5
1/K
-40 °C ... 100 °C
WCS
WCS10/2006
tdoct0771d_
(WCS-MB*)
40 m
WCS-MB*-B WCS-SP2
3
2
1.
2.
(> 50 m)
不锈钢编码尺的张紧装置
Tensioning device for stainless steel code rail
不锈钢编码尺
Stainless steel code rail
WCS2, 55 mm
WCS2, 70 mm
WCS3, 70 mm
扭距
Torque
6 Nm
9 Nm
7 Nm
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用支架安装编码尺
Mounting bracket system for code rail
Installing code rail with mounting
bracket system
5
2
( 30 mm x 32 mm )
A new bracket system has been developed for
rapid installation of the WCS code rail.
It consists of brackets for installing straight sec-
tions (Fig. 1) of the code rail, and brackets for in-
stalling the code rail in bends and on circular run-
ways (Fig. 5). The brackets are made of galva-
nised steel plate and supplied pre-assembled.
The mounting brackets can be supplied in two
different designs: a screw-on bracket (Fig. 2) is
bolted onto the substructure, the bracket for instal-
lation in C profile (Fig. 3, 6) is intended for installa-
tion in a C profile rail (30 mm x 32 mm). The brak-
ket system can be used for installing both the lami-
nate and the stainless steel code rails.
Straight section
The mounting brackets for installing straight sec-
tions are fitted to the substructure at intervals of
max. 1.25 m along the runway. The code rail is
pushed into the bracket until it makes contact.
Then the code rail is tensioned and clamped in the
bracket by screwing down the two spanner bolts
(M6 x 12). Tensioning is by pulling on the free end
of the code rail. The counternuts of the bolts are
pressed into the plate of the bracket, i. e. it is not
necessary to hold the nuts down.
When installed correctly, the clamping force on the
brackets is sufficient to prevent the code rail being
pulled out of the bracket.
1
a)
C
3, 6
a)张紧扭矩 7...9 Nm
Tightening 9 Nm
图1 / Fig. 1
固定支架,直线 (WCS-MB)
Mounting bracket, straight section (WCS-MB)
1.25 m
2
( M6 x 12 )
图 2 / Fig. 2
螺纹固定支架,直线 (WCS-MB1)
Screw-on mounting bracket, straight section (WCS-MB1)
( M6 )
C
In addition to clamping, the code rail can be bolted to
the bracket. The two upper unused holes of the
bracket are used for this (M6). Bolting produces a
fixed point between code rail and substructure.
The bolts for the fixed point are not part of the sup-
ply. We recommend at least one fixed point in the
middle of the runway.
It is of advantage to use C profiles for installing the
brackets. They are arranged lengthwise or at right
angles to the travel path. The brackets for installa-
tion in C profile can easily be fixed and aligned in
the profiles.
图 3 / Fig. 3
C型导轨的固定支架,直线 (WCS-MB2)
Mounting bracket for C profile, straight section (WCS-MB2)
图 4 / Fig. 4
实例:固定支架,直线
Application example for mounting bracket, straight section
14
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用支架安装编码尺
5 , 6
Mounting bracket system for code rail
Bend
To produce bends, the mounting brackets for
bends (bend brackets, Figs. 5 and 6) are used
together with a special stabilising profile
(WCS-SP2). The stabilising profile is supplied as a
coil of the length ordered.
The bend brackets are so designed that no vertical
or horizontal offset of the code rail occurs when
moving from the straight section to the bend.
The bend brackets are mounted tangentially along
the arc of the circle or bend (max. support distance
0.7 m, recommended 0.5 m). Then the stabilising
profile is cut to the length of the bend and fitted
into the bend brackets. The code rail is now pu-
shed completely into the groove of the stabilising
profile. Finally the code rail together with the stabi-
lising profile is clamped onto the bend brackets by
means of the clamping screws (M4; allen screws)
and locked with the self-tapping screw supplied.
WCS-SP2
a)
稳定导轨
Stabilising profile
0.5 m
0.7 m
张紧扭矩
4 Nm
Tightening torque 4 Nm
M4
图 5 / Fig. 5
固定支架 ,转弯 (WCS-MB-B)
Mounting bracket, bend (WCS-MB-B)
WCS
64
85 mm
"OUT"
图 6 / Fig. 6
C型导轨的固定支架 ,转弯
(WCS-MB2-B)
Mounting bracket for C profile, bend (WCS-MB2-B)
Circular runway
The following must be observed in the case of a
closed runway (circular runway, oval, ...). Due to
the method of functioning of the WCS, a gap of at
least one reading head length (85 mm) must be
left between the end and the beginning of the code
rail (see also p. 64). At this point, the control recei-
ves the value "OUT"-reading head outside code
rail. If continuous position information is necessary,
two reading heads behind one another must be
used.
Installation position of code rail
The code rail can be installed in any position desi-
red (see Fig. 7). When installing the code rail, care
must be taken that all the mounting brackets are
installed at the same level, i. e. the surface on
which the brackets are installed must be flat.
Powder-coated version
The mounting bracket for straight sections is also
available in a powder-coated version. In this versi-
on, the fixing screws are stainless steel (4VA).
a
b
7
c
d
4VA
图 7 / Fig. 7
编码尺的安装位置
Installation positions for code rail
c
a
d
b
ba
c
a
d
图 8 / Fig. 8
安装支架的实例,直线和转弯
Application example for mounting bracket, straight section and bend
a: 固定支架
b: 转弯用支架
c: 稳定导轨
d: 编码尺
R: 转弯半径
a: Mounting bracket
b: Bracket for bend
c: Stabilising profile
d: Code rail
R: Radius of bend
R >= 500 mm
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WCS2
WCS2 铝制导轨
WCS2 aluminium profile system
Installation of WCS2 code rail with aluminium profile system
客户自备的牵引臂 / Towing arm to trolley by customer
编码尺
Code rail
铝制导轨
Aluminium profile rail
导轨固定器
Rail holder
引导触轮 / Guide trolley
读码器 / Reading head
塑料管 / Fixing cord
图 1 / Fig. 1
79
55 mm
1
1
8
,
5
WCS2
WCS
5 m
45
24
32
68
A special aluminium profile system has been de-
veloped for the rapid installation of the 55 mm high
WCS2 code rail in plastic laminate or stainless steel.
The aluminium profile rail is designed to take the code
rail and a guide trolley. The guide trolley always ensu-
res the optimum position of the reading head in relati-
on to the code rail and compensates for tolerances
between the vehicle and the WCS system. At the
same time, the reading head is isolated from the vehic-
le vibrations. The aluminium profile system can be
fitted in any position. The profile rails are supplied in
5 m sections and the ends are mitred to 45°.
On request, the aluminium profile rail can also be sup-
plied powder-coated and in curved sections.
Installing the aluminium profile rail
Rail holders, into which the profile rail is clipped, are
available for rapid installation of the aluminium profile
rail. The rail holders are available in two different versi-
ons: the screw-on holder is bolted to the substructure,
the holder for fitting in a C profile is designed for instal-
lation in a C profile rail (30 mm x 32 mm). The suspen-
sion distance for the aluminium profile rail must not
exceed 1.5 m (min. 3 rail holders per 5 m section) for
both upright and suspended mounting. If it is mounted
horizontally, we recommend a suspension distance of
1.25 m (4 rail holders per 5 m rail).
1
4
7
6
5
,
3
图 2 / Fig. 2
WCS2 铝制 C 型导轨道
WCS2 aluminium profile system with C profile rail
2
9
2
,
2
32 mm
3
1.25 m
5
C
1.5 m
4
30 mm x
5
图 3 / Fig. 3
固定器的安装
Installation of rail holder
螺纹固定器
Screw-on holder
WCS-MH1
1
2
3
4
1
2
3
4
固定器
凸圆头螺丝 M6 x 30
外六方螺母 M6
弹簧垫圈 A6
rail holder
cheese-head screw M6 x 30
hex. nut M6
spring washer A6
C 型导轨固定器
Holder for C -profile
WCS-MH2
1
2
3
4
1
2
3
4
固定器r
凸圆头螺丝 M6 x 20
四方螺母 30 x 25 mm, M6
垫圈 R 6,6
rail holder
cheese-head screw M6 x 20
square nut 30 x 25 mm, M6
washer R 6.6
1
2
4
3
1
3
4
2
图
4 / Fig. 4
图
5 / Fig. 5
16
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WCS2
连接器材 (WCS-MC1), 仰视图
Joint (WCS-MC1), view from below
Installation of WCS2 code rail with aluminium profile system
图 6 / Fig. 6
4
2
WCS-MC1
3 mm x 4.5 mm
WCS-MC2
Connectors for aluminium profile rails
Connectors are necessary for joining the aluminium
profile rails. Each connector (WCS-MC1) consists of two
flat aluminium pieces and four self tapping screws
(3 mm x 4.5 mm). The flat pieces are pushed into the
bottom grooves in the two profile rails to be joined, with
drillholes ahead. Then the screws will screwed into the
holes of the flat pieces (see drawing at left side). The tips
of the screwes will pressed into the aluminium profile and
fix the flat pieces in the grooves.
Stainless steel connectors are used for joining the pow-
der-coated aluminium profile rails (WCS-MC2).
图 7 / Fig. 7
连接器的安装
Installation of connector
mm
max.
10 K
20 K
30 K
0,11 *
1,1 mm
2,2 mm
3,3 mm
Notes on installing the aluminium profile rail
When assembling the aluminium profile rails with the
connectors, it is important to leave a gap to compensa-
te for thermal expansion in case the temperature maxi-
mum operating temperature possible should be higher
than the temperature during installation. The gap width
necessary is calculated as follows:
Gap width in mm = 0,11 * Δϑ
Δϑ = max. ϑ
operation
- ϑ
installation
Examples:
Δϑ = 10 K, Gap width = 1,1 mm
Δϑ = 20 K, Gap width = 2,2 mm
Δϑ = 30 K, Gap width = 3,3 mm
Installing the code rail in the profile rail
First of all, the aluminium profile rail is attached to the
substructure using the rail holders and aligned. The
joints must be produced as described. Then the code
rail can be laid fully in the groove of the profile rail. The
code rail is ultimately fixed by means of a plastic cord
which is pressed into the groove of the profile rail. To
do so, the cord is pressed into the groove while simul-
taneously pressing down the code rail. Pressing it in
correctly is extremely important for reliable operation,
in particular if the aluminium profile system is suspen-
ded.
图 8 / Fig. 8
组装铝制导轨
Assembling aluminium profiles
图 9 / Fig. 9
WCS2 铝制导轨的安装
Installation of WCS2 aluminium profile
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17
WCS2
Installation of WCS2 code rail with aluminium profile system
Fitting tool
A special fitting tool is available for speedy and safe
installation of the code rail. The fitting tool is to be re-
commended particularly if the aluminium profile sy-
stem is suspended. The tool consists of a housing with
wheels similar to the guide trolley. The trolley is pulled
along the profile rail. The code rail is held in position
by the guide roller and pressure roller and the fixing
cord pressed into the groove of the aluminium profile
by the pressing wheel. Moving the trolley back and
forth ensures that the plastic cord sits in the groove
correctly (Fig. 10). If it is installed correctly, the pressu-
re of the fixing cord is only sufficient to prevent the
code rail slipping out of the aluminium profile even if it
is in a suspended position.
The seating of the plastic cord and the code rail should
be checked during maintenance, in particular if the
aluminium profile is suspended.
Fixed points
To prevent the aluminium profile rails slipping in the rail
holders when installed horizontally, a locking bracket is
necessary. The locking bracket (Fig. 11) is fitted
around a rail holder in the middle of the runway. Du-
ring installation, bracket and aluminium profile are
joined with the screw supplied. To do this, the alumini-
um profile must be drilled through at one point (drill
7 mm). If installed vertically, we recommend locking
the aluminium profile with a suitable support bracket
(by customer). To prevent the code rail slipping in the
aluminium profile, it can be fixed in the centre of the
runway by inserting a spring dowel pin or self-tapping
screw (Fig. 12).
Guide trolley
The guide trolley (Fig. 13 and 14) for the reading head
always ensures the optimum position of the reading
head in relation to the code rail. The mounting plate for
the reading head is already prefitted on the trolley so
that it only needs to be pushed on. By means of the
towing arm moving freely in the oblong hole of the
guide trolley (8 mm in diameter), on the one hand the
movement between vehicle and reading head is isola-
ted, and on the other hand mechanical tolerances are
equalised. When fitting the towing arm installed on the
conveyor vehicle, take care that no forces are exerted
(no rigid connection between towing arm and guide
trolley!) On the guide trolley holes are provided for
fitting the cleaning brushes for the code rail (WCS2-GT-
BR). The cleaning brushes (optional extra) are only ne-
cessary in extremely dusty ambiences (cement plants,
foundries) and can be retrofitted.
In such applications the use of the guide trolley with
steel wheels (WCS2-GT09-M1) is recommended. The
maximum velocity for the reading head with guide trolley
is 8 m/sec. The guide trolley is also available powder-
coated (WCS2-GT09-P1-C).
10
图10 / Fig.10
安装编码尺的工具 (WCS2-FT1)
Fitting tool for code rail (WCS2-FT1)
11
7 mm
图11 / Fig.11
铝制导轨的锁定支架 (WCS-LB1)
Locking bracket for aluminium profile (WCS-LB1)
12
13 ,14
8 mm
图12 / Fig.12
编码尺的固定点
Fixed point for code rail
WCS2-GT-BR
ø 8 mm
WCS2-GT09-M1
8 m/sec
WCS2-GT09-P1-C
图13 / Fig.13
WCS2 引导触轮 (WCS2-GT09-P1)
WCS2 guide trolley (WCS2-GT09-P1)
注意:将带有读码器的引导触轮推入导轨
Note: Push the guide trolley with the reading head into
时,应将有插头的一端指向编码递增方向。
the profile rail in such a way that the electric plug con-
nector points in the direction of the ascending positio-
nal values.
18
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WCS2
WCS2 读码器的引导触轮
Guide trolley for WCS2 reading head
Installation of WCS2 code rail with aluminium profile system
图/ Fig.14
WCS2 引导触轮 (WCS-GT09-P1)
WCS2 guide trolley (WCS-GT09-P1)
15
Grounding the aluminium profile system
We recommend making a low-ohm connection bet-
ween the aluminium profile and the system potential at
the beginning and end of the runway (Fig. 15)
Further information
Stainless steel or laminate code rails can be used with
the aluminium profile system. The laminate code rail
has proved to be suitable for normal industrial applica-
tions. In addition to cost advantages, the plastic lami-
nate code rail is of advantage during installation, in
particular on long runways, due to its lighter weight.
For extreme operating conditions, e. g. sparking in a
welding shop, severe dirt accumulation during operati-
on (e. g. waste incineration) or if cleaning brushes are
used on the guide trolley, we recommend using the
stainless steel code rail.
Pre-tensioning the code rail is not necessary for the
system functions. It is merely useful if high tempera-
ture fluctuations may occur within short periods of
time.
图15 / Fig.15
铝制导轨的接地
Grounding aluminium profile
13
Attention: the tensioning device (p. 13) can only be
used in conjunction with the stainless steel code rail.
You will find further information and installation hints in
"WCS2 special aluminium profile system". This docu-
ment can be requested from us or downloaded from
our Internet home page.
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19
WCS3
WCS3 铝制导轨
WCS3 aluminium profile system
安装板 / Mounting plate
Installation of WCS3 code rail with aluminium profile system
固定在移动物上 / Holder on vehicle by customer
编码尺 / Code rail
固定塑料管 / Fixing cord
读码器 / Reading head
铝制导轨 / Aluminium profile rail
导轨道固定器 / Rail holder
70 mm
WCS3
6 m
A special aluminium profile system has been developed
for the rapid installation of the 70 mm high WCS3 code
rail in plastic laminate or stainless steel. The aluminium
profile rail is designed to take the code rail. It has been
designed to provide optimum flexural strength in all direc-
tions in spite of its low weight. The aluminium profile
system can be fitted in any position. The profile rails are
supplied in 6 m sections. On request, the aluminium
profile rail can also be supplied powder-coated and in
curved sections.
Installing the aluminium profile rail
Rail holders, into which the profile rail is clipped, are
available for rapid installation of the aluminium profile rail.
The rail holders are available in two different versions:
the screw-on holder is bolted to the substructure, the
holder for installation in a C profile is designed for moun-
ting in a C profile rail (30 mm x 32 mm). The recom-
mended suspension distance for the aluminium profile
rail is 2.00 m (min. 3 rail holders per 6 m section), the
max. suspension distance is 2.50 m.
Connectors for aluminium profile rails
Connectors are necessary for joining the aluminium profi-
le rails. Each connector (WCS3-MC1) consists of a
170 mm long aluminium extruded section and two self-
tapping screws M3 x 4.5 mm. The connector is pushed
into the bottom grooves in the two profile rails to be joi-
ned. Then the screws are screwed into the holes
(1.8 mm in diameter). The tips of the screws are pres-
sed into the aluminium profile and hold the connector
down.
图 1 / Fig. 1
WCS3 铝制导轨 (WCS3-PS1)
WCS3 aluminium profile (WCS3-PS1)
30 mm x 32 mm
2 m
6
2.50 m
3
C
170 mm
M3 x 4.5 mm
WCS3-MC1
2
1
M1.8
图 2 / Fig. 2
安装在C型导轨上的 WCS3 铝制导轨
WCS3 aluminium profile system with C profile rail
螺纹固定器
Screw-on holder
WCS3-MH1
1
2
3
4
1
2
3
4
导轨固定器
凸圆头螺丝 M6 x 30
外六方螺母 M6
弹簧垫圈 A6
rail holder
Cheese-head screw M6 x 30
M6
spring washer A6
图 3 / Fig. 3
导轨固定器的安装
Installation of rail holder
1
4
3
2
20
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WCS3
C 型导轨的固定器
Holder for C -profile
WCS3-MH2
Installation of WCS3 code rail with aluminium profile system
1导轨固定器
2凸圆头螺丝 M6 x 20
3四边螺母 30 x 25 mm, M6
1rail holder
2cheese-head screw M6 x 20
3square nut 30 x 25 mm, M6
1
3
2
mm
max.
10 K
20 K
30 K
0,12 *
1,2 mm
2,4 mm
3,6 mm
Notes on installing the aluminium profile rail
When assembling the aluminium profile rails with the
connectors, it is important to leave a gap to compensa-
te for thermal expansion. This is necessary if the maxi-
mum operating temperature possible should be grea-
ter than the temperature during installation. The gap
width necessary is calculated as follows:
Gap width = 0,12 * Δϑ mm
Δϑ = max. ϑ
operation
- ϑ
installation
Examples:
Δϑ = 10 K, gap width = 1.2 mm
Δϑ = 20 K, gap width = 2.4 mm
Δϑ = 30 K, gap width = 3.6 mm
Installing the code rail in the profile rail
First of all, the aluminium profile rail is attached to the
substructure using the rail holders and aligned. The
joints must be produced as described. Then the code
rail can be laid fully in the groove of the profile rail. The
code rail is ultimately fixed by means of a plastic cord
which is pressed into the groove of the profile rail. To
do so, the cord is pressed into the groove while simul-
taneously pressing down the code rail. Pressing it in
correctly is extremely important for reliable operation,
in particular if the aluminium profile system is suspen-
ded.
Mounting tool
A special mounting tool is available for secure and
speedy attachment of the code rail. It is particularly
recommended if the aluminium profile system is sus-
pended. The tool consists of a wheeled housing. The
trolley is pulled over the profile rail, the code rail being
held in position by the guide roller and the fixing cord
pressed into the groove of the aluminium profile by the
pressing wheel. Moving the mounting trolley back and
forth ensures that the fixing cord lies correctly in the
groove of the aluminium profile (fig. 7). If fitted correct-
ly, the pressure from the fixing cord is sufficient to pre-
vent the code rail slipping out of the aluminium profile
even when suspended.
The seating of the fixing cord and cord rail must be
checked during maintenance, particularly if the alumi-
nium profile is suspended.
图 4 / Fig. 4
连接器的安装
Installation of connector
图 5 / Fig. 5
铝制导轨的组装
Assembling aluminium profiles
7
图 6 / Fig. 6
WCS3 铝制导轨的组装
Installation of WCS3 aluminium profile
图 7 / Fig. 7
安装编码尺的工具 (WCS3-MT1)
Fitting tool for code rail (WCS3-MT1)
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WCS3
Installation of WCS3 code rail with aluminium profile system
Fixed points
To prevent the aluminium profile rails slipping in the rail
holders when installed horizontally, the profile must be
firmly connected to the substructure. A rail holder in the
centre of the runway is rough-drilled on both sides with a
drilling 1.8 mm in diameter (fig. 8). Self-tapping screws
(3 x 6 mm) are screwed into these drillings. The self-
tapping screws are not supplied. The screws press into
the aluminium profile forming a keyed connection (fig. 9)
between rail holder and aluminium profile.
It is also possible to fix the aluminium profile as descri-
bed at several points along a runway. An adequate ex-
pansion joint between the aluminium profiles must be
ensured (see also page 21).
For vertical installation, we recommend securing the
aluminium profile with a suitable support bracket (to be
supplied by customer).
Vertical Bend
Beside horizontal bends, also vertical bends are needed,
to realize upward/downward gradients. With the help of
the aluminiumprofile rail, together with the laminate code
rail, vertical bends up to a minimum radius of 4 m can be
made very simply. For this, the aluminium profiles bent
with the appropriate radius are clipped into the rail hol-
ders. To ensure that the code rail can follow the vertical
course of the bend, a cut is made from the start of the
bend up to its end, in the distance of approx. 50 mm.
The cuts are always made from below, i. e. from the
wider side of the code rail until into the code windows
(see fig. 10). In addition, a small triangle is cut off with
every cut (see fig. 11). This prevents the code rail from
overlapping in the aluminium profile.
If the code rail was cut as described, it is inserted toge-
ther with the fixing cord and by means of the fitting tool
into the pre-curved aluminium profile.
8
图 8 / Fig.8
固定安装点
Fixed point
1.8 mm
3 x 6 mm
9
21
4 m
图 9 / Fig. 9
固定安装点
Fixed point
50 mm
11
10
图 10 / Fig.10
修剪编码尺边缘
Cutting code rail edge
图 11 / Fig. 11
放大图,修剪编码尺
Detail view: Cut in the code rail
图 12 / Fig. 12
竖直弯曲
Vertical bend
85 mm
0.5 m
Breaks in aluminium profile
For some applications, it may be necessary to interrupt
the code rail, e.g. for crane crossovers, fire doors or
large expansion joints in buildings. The break in the code
rail must be at least the length of a reading head (85 mm)
and the two code rail sections must be aligned. The ma-
ximum clearance between the end of an aluminium profile
rail and the next rail holder must not exceed 0.5 m.
22
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WCS3
Vahle VKS 10
Integrating WCS3 code rail into Vahle VKS 10 conductor line
Suspension of stainless steel code rail
When the stainless steel code rail is suspended, in
particular if there are frequent temperature fluctuati-
ons, it must be secured against falling. Using the ten-
sioning device is sufficient for lengths up to approx.
25 m. Above this, we recommend securing the stain-
less steel code rail in the aluminium profile every 12 m
with a self-tapping screw or a spring dowel pin. The
aluminium profile and the code rail are through-drilled
from the side (see fig. 13). Then the self-tapping screw
is screwed into this drilling (or the dowel pin pressed
in). The self-tapping screw or dowel pin are not supp-
lied.
Further information
The stainless steel or laminate code rails can both be
used with the WCS3 aluminium profile system. The
laminate code rail has proved to be suitable for normal
industrial applications. In addition to cost advantages,
the plastic laminate code rail is of advantage during
installation, in particular on long runways, due to its
lighter weight. With regard to operating conditions, the
same applies as for the WCS2 profile system (see
p. 16f.), with one exception: a guide trolley is not used
in conjunction with the WCS3 aluminium profile sy-
stem.
You will find further information and installation hints in
"WCS3 special aluminium profile system". This docu-
ment can be requested from us or downloaded from
our Internet home page.
Integrating WCS code rail into conductor lines
In many applications, energy is transmitted to a vehicle
by means of conductor lines. Users often request an
integrated solution for energy transmission and positio-
nal measurement. This demand has been taken into
account in developing the new Vahle VKS 10 conduc-
tor line. The VKS 10 is flexible as regards the number
and cross-sections of conductors and enables the
WCS code rail to be integrated economically into the
plastic base of the conductor line. It is preferable to
use the 70 mm high WCS3 laminate code rail. Special
holes for mounting, and thus a special code rail, is ne-
cessary for installing the WCS3 code rail in the VKS10
system (WCS3-CS70-L2).
The laminate code rail is characterised by high flexibility
and tear resistance. Reproducibility of location coordina-
tes is guaranteed by the use of the code rail, indepen-
dent of the ambient conditions. Reliable system
functions even in extremely harsh industrial ambiences
is guaranteed by the transmitted light process used on
the WCS.
You can obtain further information on the VKS 10 con-
ductor line system from the Vahle sales organisation.
You will find the relevant sales office at
25 m
12 m
13
WCS3
图 13 / Fig. 13
倒置组装
Topdown assembly
WCS2
WCS3
16
WCS3
Vahle VKS 10
VKS 10
70 mm
WCS3-CS70-L2
WCS3
WCS3
WCS3 编码尺安装在
Vahle VKS 10 电缆上
Integration of WCS3 code rail
into Vahle VKS 10 power rail
Vahle VKS 10
Vahle
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23
WCS
WCS2A
WCS3A
RS 485
SSI
Electrical connection of WCS reading head
Connection of WCS reading head to
control
The WCS2A and WCS3A reading heads are availa-
ble in two different interface versions: RS 485 inter-
face and SSI interface (serial synchronous inter-
face).
RS 485
RS 485
RS 485
WCS2 / WCS3
0
62
70
parallel, SSI, Profibus DP,
Interbus-S, CANopenDeviceNet
SSI
RS 485 reading head
The reading head can be connected directly
to the control via a serial RS 485 interface. Various
data protocols and data transmission rates are
available. Up to four WCS2 and/or WCS3 reading
heads can be connected together in an RS 485
bus line. In this case, the reading heads must have
different bus addresses. The bus address for the
reading head, if it differs from the standard address
of 0, must be stated when ordering. The bus
address is included in the type designation of the
reading head (rating plate on reading head).
See also p. 62 and p. 70.
In addition to interrogating the data directly from
the reading head(s), various interface modules
(interface converters) are available. The interface
modules interrogate the positional values from the
reading head(s) continuously and thus always dis-
pose of the current reading head data. The reading
head data are then supplied to the control via a
defined data interface.
The following interface types are available:
parallel, SSI, Profibus DP, Interbus-S, CANopen
and DeviceNet.
Except for the SSI interface, up to four reading
heads can be connected to every interface modu-
le.
The data cable for connection to the control or the
interface module is not part of the supply of the
reading head.
RS 485
LS221-0
2 ...RS 485
2 ...62.5 kBaud
1 ...
12
0 ...
70
A
Type of reading head
The reading head type is given by the RS 485
terminating resistor, baud rate and data protocol.
Example: LS221-0 means
2 ... reading head with RS 485 terminating resistor
2 ... baud rate 62.5 kBaud
1 ... data protocols 1 and 2
0 ... reading head address
See also type summary on page 70.
A new feature on the A types is that the data proto-
cols can be selected independent of the baud rate.
The the reading head(s) is/are connected to a
WCS interface module, the type of reading head is
determined by the interface module. The relevant
type of reading head is listed in the description of
the individual interface module.
SSI
SSI
LS311
28
LS310
SSI
SSI reading head
The reading head with SSI interface is available in
Gray (LS311) or binary code (LS310) and is connec-
ted directly to the SSI input canal of the relevant
control (see also page 28f.)
24
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RS 485
RS 485 WCS2A
5
4.5 mm ... 7.5 mm
Reading head with RS 485 interface
Electrical connection of WCS2A reading head
with RS 485 interface
The electrical connection of the WCS2 reading
head is via a 5-pole round plug. The cable ends
are screwed into the plug connector supplied. The
plug connector permits the connection of data ca-
bles with a diameter of 4.5 mm ... 7.5 mm.
WCS2A RS 485-接口
PIN
1
2
3
4
5
名称
Designation
RS 485-
UB+ (24 VDC)
Gnd
RS 485+
reserved
RS 485-
UB+ (24 VDC)
Gnd
RS 485+
RS 485WCS3
9Sub-D
Sub-D
4.5 mm ... 7.5 mm
WCS3-CON-SOL
Sub-D
WCS3-CON-SCR
Electrical connection of WCS3 reading head
with RS 485 interface
The electrical connection of the WCS3 reading
head is via a 9-pole Sub-D plug connector. The
cable ends are soldered to the terminals (soldering
bell) of the 9-pole Sub-D socket. The plug connec-
tor is designed for data cables with a diameter of
4.5 mm ... 7.5 mm. This plug connector (WCS3-
CON-SOL) is is supplied with the reading head.
As an option, a 9-pole Sub-D plug connector with
screw terminals can be supplied for the WCS3A
reading head (order code of the complete plug con-
nector with metal casing: WCS3-CON-SCR). The
cable ends of the data cable are screwed to this plug
connector.
WCS3A RS 485-接口
PIN
1
2
3
4
5
6
7
8
9
GND
名称
UB+ (24 VDC)
RS 485+
RS 485-
Designation
UB+ (24 VDC)
RS 485+
RS 485-
reserved
GND
reserved
reserved
reserved
reserved
WCS
A
In contrast to previous WCS reading heads, the A
types have no connection facility for the cable
shield, either on the plug connector or on the rea-
ding head housing. A low-resistance (wide area)
connection between the cable shield and the sy-
stem potential is made in the control panel. In the
case of high electromagnetic interference radiati-
on, it is recommended to make a low-resistance
connection between the shield of the data cable
and the system potential by an earthing clamp in
the direct vicinity of the reading head.
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25
RS 485
RS 485
Data protocols - reading head with RS 485 interface
Data protocols
Reading head with RS 485 interface
Various data protocols and data transmission rates
are available for the direct connection of the rea-
ding head to the primary control via a serial com-
munication channel. The data protocols and baud
rates are identical for the corresponding types of
both WCS2 and WCS3 reading heads.
The control must always request the reading head
to transmit.
A byte has the following format:
WCS3
WCS2
开始结束
数据协议
1
Data protocol 1
Request byte to reading head
Bit
8
1
7
0
6
0
5
0
4
F0
3
0
2
0
1
A1
0
A0
Response telegram from reading head
Bit
Byte 1
Byte 2
Byte 3
Byte 4
Byte 5
Byte 6
8
0
0
0
0
0
0
7
P15
P07
P15
P07
6
P14
P06
P14
P06
5
A1
P13
P05
A1
P13
P05
4
A0
P12
P04
A0
P12
P04
3
DB
P11
P03
DB
P11
P03
2
P18
P10
P02
P18
P10
P02
1
P17
P09
P01
P17
P09
P01
0
P16
P08
P00
P16
P08
P00
OUTERR
OUTERR
60
60 for explanation of data bits.
数据协议
2
Data protocol 2
Request byte to reading head
Bit
8
1
7
0
6
1
5
1
4
F0
3
0
2
0
1
A1
0
A0
Response telegram from reading head
Bit
Byte 1
Byte 2
Byte 3
Byte 4
8
0
0
0
7
P15
P07
6
P14
P06
5
A1
P13
P05
4
A0
P12
P04
3
DB
P11
P03
2
P18
P10
P02
1
P17
P09
P01
0
P16
P08
P00
OUTERR
Byte 3 异或
Exclusive-OR linkage Byte 3
60
See page 60 for explanation of data bits.
26
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RS 485
Data protocols - reading head with RS 485 interface
数据协议
3
Data protocol 3
Request byte to reading head
Bit
8
PAR
7
1
6
0
5
0
4
F0
3
0
2
0
1
A1
0
A0
Response telegram from reading head
Bit
Byte 1
Byte 2
Byte 3
Byte 4
Byte 5
8
PAR
PAR
PAR
PAR
7
0
0
0
0
6
0
0
P13
P06
5
A1
0
P12
P05
4
A0
P18
P11
P04
3
0
P17
P10
P03
2
DB
P16
P09
P02
1
P15
P08
P01
0
P14
P07
P00
OUTERR
Byte 4 异或
Exclusive-OR linkage Byte 4
8
60
7
70
Parity is transmitted in the 8th data bit (even parity).
See also page 70. See page 60 for explanation of the
other data bits.
Data protocols for RS 485 interface
The data protocols can be selected independent of
the baud rate. The following baud rates are availa-
ble:
187.5kBaud - 读码器型号 LS21x
62.5kBaud - 读码器型号 LS22x
38.4kBaud - 读码器型号 LS26x
31.25kBaud - 读码器型号 LS23x
19.2kBaud - 读码器型号 LS24x
9.6kBaud - 读码器型号 LS25x
See also type summary page 70.
Response times
The minimum response time of the reading head
(start transmission of 1st data byte of response
telegram) is dependent on the internal time se-
quence of the reading head and is 10 ... 180 μsec
for data protocols 1 and 2.
For data protocol 3, the response time is one byte
time + 10 ... 100 μsec. The byte time is dependent
on the baud rate and is calculated from 1/baud
rate * 10,000 in μsec.
Example: 38.4 kBaud
byte time = 1/38.4 * 10,000 = 260.4 μsec.
187.5
62.5
38.4
31.25
19.2
9.6
kBaud - 读码器型号 LS21x
kBaud - 读码器型号 LS22x
kBaud - 读码器型号 LS26x
kBaud - 读码器型号 LS23x
kBaud - 读码器型号 LS24x
kBaud - 读码器型号 LS25x
70
1
10 ... 180 μsec
12
3
+ 10 ... 100 μsec
* 10,000
μsec
1/
38.4 kBaud
1/38.4 *
10,000 = 260.4 μsec
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27
SSI
接口的读码器
WCS2A SSI-Interface WCS2A SSI-
接口
PIN
1
2
3
4
5
6
Reading head with SSI interface
SSI WCS2A
SSI WCS2A
1 m
6
4 ... 6 mm
Electrical connection of WCS2A reading head
with SSI interface
The WCS2A reading head with SSI interface is
supplied as standard with a connection cable 1 m
long. The wires of the connection cable are prepa-
red for screwing or soldering to a terminal.
Optionally, the reading head can be supplied with
a 6-pole round plug connector with a metal casing.
The plug of the connector is in this case already
soldered to the connection cable of the reading head.
The socket of the connector supplied permits data
cables with a diameter of 4 ... 6 mm to be connec-
ted.
Electrical connection of WCS3A reading head
with SSI interface
The electrical connection of the WCS3 reading
head is via a 9-pole Sub-D plug connector. The
cable ends are soldered to the terminals (soldering
bell) of the 9-pole Sub-D socket. The plug connec-
tor permits the connection of data cables with a
diameter of 4.5 mm ... 7.5 mm. This plug connector
is supplied together with the reading head.
As an option, a 9-pole plug connector with screw
clamps can be supplied for the WCS3A reading
head (see also page 25).
电缆颜色
Cable colour
白
/ white
名称
Designation
UB+ (24 V DC)
DATA+
DATA-
CLK+
CLK-
GND
绿
/ green
黄
/ yellow
灰
/ grey
粉红
/ pink
棕
/ brown
WCS3A SSI-Interface WCS3A SSI-
接口
PIN
1
2
3
4
5
6
7
8
9
SSI WCS3A
WCS3
9
4.5 ... 7.5 mm
25
Sub-D
名称
UB+ (24 V DC)
CLK+
DATA+
Designation
UB+ (24 V DC)
CLK+
DATA+
reserved
GND
CLK-
DATA-
reserved
reserved
保留
GND
CLK-
DATA-
保留
保留
控制器
接线图 / Connection diagram
WCS
A
In contrast to previous WCS reading heads, the A
types have no connection facility for the cable
shield, either on the plug connector or on the rea-
ding head housing. A low-resistance (wide area)
connection between the cable shield and the sy-
stem potential is made in the control panel. In the
case of high electromagnetic interference radiati-
on, it is recommended to make a low-resistance
connection between the shield of the data cable
and the system potential by an earthing clamp in
the direct vicinity of the reading head.
SSI data format
The reading head with SSI interface corresponds as
to its data format to a 25 bit absolute value encoder
with 4096 revolutions and 4096 increments per revo-
lution. The WCS reading head effectively supplies a
maximum of 512 revolutions and 1024 increments
per revolution.
SSI
25
4096
512
4096
WCS
1024
28
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SSI
接口的读码器
100 ... 500 kHz
125 ... 250 kHz
Reading head with SSI interface
The clock-pulse rate between control and reading
head can be 100 ... 500 kHz. The recommended
value is 125 ... 250 kHz.
OADBKB
25-Bit SSI-协议 / 25-bit SSI protocol
KB=1
0 2
POS 2
... 2=错误代码
POS 2
3
... 2
18
=0
60
Error signal
If the reading head detects an error, the error bit KB
is set and the error code is transmitted to the con-
trol:
KB=1
0 2
POS 2
... 2=错误代码
POS 2
3
... 2
18
=0
See page 60 for detailed description of errors.
Reading head outside code rail
A distinction is made between two different states:
U
8
KB=0
OA=0
0 18
POS 2
... 2= 1 (=位置值 524287)
code rail is in the gap in the reading head, but
outside of the possible tolerances (see also
page 8). In this case, the control receives the
following bit pattern:
KB=0
OA=0
0 18
POS 2
... 2=1 (= Position Value 524287)
is no code rail in the gap in the reading
head. In this case, the bit OA = 1 (Out All) is set
in addition to the above bit pattern.
On the reading head with data output in Gray code,
the value in the data bits 2
0
... 2
18
is output in Gray
code.
Dirt accumulation signal (warning)
If dirt accumulation on the reading head is detected,
the bit DB = 1 (diagnose bit) is set in the data proto-
col. See also page 30, Detection of dirt accumulati-
on.
Note
Due to the edge-triggered data transmission the SSI
interface is more vulnerable than asynchronous data
transmission procedures. In the case of festoon
cables or long cable lengths (> 12 m) between SSI
reading head and control, we therefore recommend
using the SSI interface module. In this case the
data are transmitted asynchronously from the rea-
ding head to the interface module via the RS 485
interface and converted to the SSI protocol directly
next to the control. Further advantages of the inter-
face module with SSI interface are the positional
value display and the possibility of reading head
diagnosis (see also p. 36f).
U
OA
2
0
... 2
18
1
1
30
DB
SSI
SSI
12 m
SSI
SSI
RS485
36
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Features and options
WCS2AWCS3A
Detection of dirt accumulation
The new generation reading heads, WCS2A and
WCS3A, continuously check the condition of the
optics. If the light output of the infrared transmitter
is reduced, e. g. due to dirt accumulation on the
transparent liners, the reading head automatically
increases the light intensity. If too much dirt accu-
mulates, a warning signal is transmitted to the pri-
mary control (diagnosis bit DB=1). The automatic
light adjustment in the reading head provides ade-
quate time to clean the reading head during the
next maintenance.
The condition "dirt accumulation detected" is also
signalled optically on the WCS3A reading head -
the yellow and red LEDs on the face of the reading
head flash alternately.
In order to clean the optics, the reading head must
be removed from the code rail (pulled off the
mounting plate). After cleaning the transparent
liners, the dirt accumulation signal is automatically
deleted by the reading head. If the signal is not
deleted in spite of careful cleaning or replacement
of the plastic liners, the optoelectronics may be
damaged. In this case the reading head must be
sent for inspection.
DB=1
WCS3A
H
LS...H
66
7 VA
-40 °C...60 °C
Option H - space heating in reading head, type
LS...H
For applications where there is a risk of dewing
(fast temperature fluctuations from cold to warm,
high relative humidity), the WCS reading head can
be equipped optionally with space heating. The
heating is powered by the voltage supply of the
reading head, i. e. no additional plug connection is
necessary for the space heating. The cross-section
of the supply cable to the reading head must be
suitably dimensioned (see also data cable, page 66).
The space heating is switched on immediately when
the voltage is connected to the reading head, the po-
wer consumption is 7 VA. The space heating option
permits the reading head to be used in temperature
range from -40 °C ... 60 °C.
Option S - velocity output
(WCS3A only), S
On the WCS3A reading head with velocity output,
exceeding a limit velocity is signalled via an addi-
tional 24 V DC output. The limit velocity can be
configured on the 4-fold DIP switch in the reading
head. Unless ordered differently, the limit velocity
is set to 0.7 m/sec on delivery.
The digital output, protected against open circuit, is
via Pin 4 (s. Fig. 1) of the 9-pole Sub-D plug con-
nector:
U
v
(Pin4) = 24 V DC :v
actual
< v
limit
U
v
(Pin4) = 0 V DC :v
actual
> v
limit
图 1 / Fig. 1
速度输出 / Velocity output
注意: 如果针脚 4 连一个Ri >= 2 kOhm 的继电器,那么可以用
24 V DC 的电源,否则就要用 12V DC 为电源的继电器
Note: If a relay with Ri >= 2 kOhm is connected to pin 4, then a relay
with UB = 24 V DC can be used, otherwise a relay with UB = 12 V DC
must be used.
S
24 V DC
9
DIP
0.7 m/sec
Sub-D
4
V
V
U
v
(Pin4) = 24 V DC :
V
U
v
(Pin4) = 0 V DC :
V
DIP 开关
DIP switches
S3
0
0
1
1
S4
0
1
0
1
上限速度
Limit Overspeed
0.7 m/sec
2.0 m/sec
3.0 m/sec
4.0 m/sec
31
Attention: Significance of the yellow LED in rea-
ding head altered. See page 31.
30
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Features and options
WCS3A
D
WCS3A
"LLS-221"
"Addr 0"
"Pr 2.00"
Option D - integrated display in reading head
(WCS3A only), D
The WCS3A reading head can be supplied optio-
nally with a 6-figure display module. The current
positional value is shown on the 7 segment dis-
play. After the reading head has been switched on,
- reading head type, e. g. "LLS-221"
- reading head address, e. g. "Addr 0"
- software version, e. g. "Pr 2.00"
are shown in succession on the display. When at
rest, the reading head switches over to the "Infor-
mation display" mode. The following data are
shown cyclically:
-"12.34.56", internal clock ()
-"Good" or "Bad"
condition of optics/optoelectronics
-"LE---", no error signal
or "LE 1", reading head has detected error 1
-"Lo---", reading head was not outside code rail or
"Lo 34", reading head was outside code rail 34
times
-"LS---", limit velocity was not exceeded or "LS
128", limit velocity was exceeded 128 times (only
on reading head with velocity output option)
图 2 / Fig. 2
Integrated 7 segment display
"12.34.56"
"Good" "Bad"
"LE---"
"LE 1"
"Lo---"
"Lo 34"
/ Position 180°
"LS---"
"LS128"
128
Lo
99:59:59
Ls255
00:00:00
Notes:
All values are reset when the voltage is switched
on. The maximum time is 99:59:59, then the time
restarts at 00:00:00. The maximum reading for Lo
and LS is 255.
The display position can be adapted to the installa-
tion position of the reading head (reading head
gap bottom or top). In order to alter the display
position, the housing cover must be removed from
the reading head and the switch on the display
p.c.b. set to "on" or "off".
The display position setting is not marked on the
rating plate of the reading head.
LED display on WCS3A reading head
The WCS3A reading head has three LEDs on the
front with the following significance:
green continuous
voltage supply correct
yellow continuous
data transmission active
red flashing
reading head outside code rail
red continuous
reading head signals error
yellow/red flashing alternately (f=1.5 Hz)
dirt accumulated on reading head optics
All LEDs are activated for 2 sec after switching on
or reset.
图 3 / Fig. 3
显示位置 / Display position
"on"
"off"
WCS3A
WCS3A
3
f=1.5 Hz
2 sec
WCS3A
LED display on WCS3A reading head with
velocity output
yellow continuous
limit velocity not exceeded
yellow not illuminated
limit velocity exceeded
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WCS-IP110 -
WCS-IP110 - parallel interface
Interface module with parallel interface
With the interface module with parallel interface,
the data are transmitted serially with RS 485 inter-
face between the reading head(s) and the inter-
face module and in parallel from the interface mo-
dule to the control. The data can be transmitted to
the control in binary (IP110) or Gray code (IP111).
The interface module is available with or without
RS 485 terminating resistor.
A maximum of four reading heads of type LS211
(or LS111) can be connected. If more than two
reading heads are connected, the number of rea-
ding heads must be stated when ordering the inter-
face module.
RS 485
IP111
LS111
LS111
IP110
RS 485
4
2
Principle of connection of a reading head via
the parallel interface module
30
1 x 4 mm
1 x 2.5 mm
2 x 1.5 mm
DIN 46 228
DIN 46 228
Dimensions and attachment
•100 x 118 x 74 in mm (W x H x D)
•Clip-on attachment on 35 mm top-hat rail
(EN 50022-35)
Conductor connection
•30 box terminals with captive plus-minus screws
•Box terminal strip can be removed separately
(plug-in)
•per box terminal:
1 x 4 mm
2
solid or
1 x 2.5 mm
2
flexible with sleeve DIN 46 228 or
2 x 1.5 mm
2
flexible with sleeve DIN 46 228
32
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WCS-IP110 -
IP110 / IP111 端子接线
端口
Terminal
UB+
GND
SUB
SDA
SDB
GND
A00, A01
STO
ERR
P18
PE
WCS-IP110 - parallel interface
Terminal connection IP110 / IP111
名称
Designation
Operating voltage interface module
Ground interface module
Operating voltage reading head
RS 485+
RS 485-
Data line RS 485+ to reading head
Data line RS 485- to reading head
Ground reading head
Input: address for select reading head
Input: store bit
Output: error bit
19
Output: 19 bit positional value
Protective earth
Operating voltage of interface module
The operating voltage (24 V DC ± 10%) for the
interface module is connected to terminals UB+
and GND.
Connection of reading heads
The voltage supply for the reading heads is con-
nected to the terminals SUB and GND lying on a
terminal strip. The output for the supply voltage of
the reading heads corresponds to the supply volta-
ge, however it is protected in the device by a fuse
(short-circuit protection for reading head). The
miniature fuse (5 mm x 20 mm, 1 A quick-blow) is
designed for a connected load of max. 20 VA. If
more than two WCS2 reading heads with the hea-
ting option (9 VA load) are connected, the supply
voltage for the reading heads must be tapped from
the operating voltage terminal of the interface mo-
dule.
The RS 485 data cable to the reading heads is
connected to terminals SDA and SDB.
UB+GND24 V DC (± 10%)
SUBGND
20 VA
5 mm x 20 mm
9 VA
读码器的接线端
接口模块
terminal
的接线端
reading head
WCS2AWCS3A
2
4
1
3
1
2
3
5
SUB
SDA
SDB
GND
Terminal
interface
module
SUB
SDA
SDB
GND
RS485
SDASDB
19
24 V DC
15 mA
I/O
MSB
P00 ... P18
LSB
P18
P00
Connection to control
The positional value is transmitted to the control
via 19 digital outputs (P00 ... P18).
The 24 V DC outputs of the interface module
function as a push-pull output stage (driver capaci-
ty 15 mA) and are connected directly to a corre-
sponding I/O unit in the control. P00 is the least
significant bit (LSB) and P18 the most significant
bit (MSB) of the output word. The maximum posi-
tional value in the individual application depends
on the length and coding of the code rail.
Example: The code rail begins at position 0 (stan-
dard) and is 50 m long. Then the highest positional
value is for
WCS2: 50 m x 1,200 Pos/m = 60,000
WCS3: 50 m x 1,250 Pos/m = 62,500
In this example, only 16 outputs P00 ... P15
(= max. 65535) are required.
50 m
WCS2: 50 m x 1,200 Pos/m = 60,000
WCS3: 50 m x 1,250 Pos/m = 62,500
16
P00 ... P15
= max. 65535
0
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WCS-IP110 -
ERR
WCS
ER =
P00 ... P04 =
1
50 ms
WCS-IP1.1
61
WCS-IP110 - parallel interface
Error bit (ERR)
If an error is detected in the WCS system, it is
transmitted to the control as follows:
ERR=1
P00 ... P04=error code (see p. 61)
The error is present at the outputs for at least
50 ms. With a module set to Gray code (WCS-
IP1.1), the error code is also output in Gray code.
Reading head outside code rail
If the reading head leaves the code rail, the control
receives a specified bit pattern.
ERR=0
P00 ... P18=1 (positional value = 524287)
With a module set to Gray code, this positional
value is also output in Gray code.
Address lines (A01 and A00)
If several reading heads are operated on one inter-
face module, the reading head whose data are to
be transmitted to the outputs must be selected via
the two address inputs. If only one reading head
(with address 0) is connected to the interface mou-
le the address inputs are not connected. After the
address lines have been activated, the interface
module requires a maximum of 1.5 ms until the
positional value for the reading head selected is
present at the interface.
Store bit (STO)
Input for storing the outputs of the interface modu-
le. A "1" means that the outputs are no longer
being changed, "0" means that the outputs are
actualised in a 1 ms-cycle. The store signal is acti-
ve immediately, i. e. the outputs are no longer ac-
tualised after the interface module has detected
the signal at the input. Data exchange with the
primary control can be synchronised by means of
the store signal.
Notes on programming an SPC
In order to ensure that the WCS positional values
are read in without errors, take note of the follo-
wing:
e the store signal (= "0")
e the address lines (only necessary if
several reading heads are connected)
: 1.5 ms
e the store signal (= "1")
: 0.1 ms
positional value
e the store signal (= "0") etc.
ERR
P00 ... P18
=
=
0
1
524287
A01
和 A00
读码器
的地址
0
1
2
3
Reading head
address
0
1
2
3
A01
0
0
1
1
A00
0
1
0
1
0
1.5 ms
STO
"1"
1 ms
"0"
SPC
1.
2.
3.
4.
5.
6.
7.
WCS
= "0"
1.5 ms
= "1"
0.1 ms
= "0"
1.5 msSPC
1
2
3
4
5
In an SPC program with a cycle time > 1.5 ms, this
would be as follows:
1st cycle:Isolate store signal and actuate
address lines
2nd cycle:Actuate store signal
3rd cycle:Read positional value, isolate store
signal and actuate address lines
4th cycle:Actuate store signal
5th cycle:Read positional value etc.
34
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WCS-IP110 -
67
WCS-IP110 - parallel interface
Display and diagnosis function of the interface
module
The interface module is equipped with a 6-digit 7-
segment display (LED) for visual display of the
reading head data. The 16-digit rotary switch (on
the right of the display) is used to select the rea-
ding head whose data are to be displayed. The
output via the interface is independent of this. A
further 7-segment display (to the right of the
switch) shows the current position of the switch
(function number). If the function is unknown, "----"
appears in the left-hand display.
16
"----"
开关位置
Switch
0
1
2
3
5
6
8
9
A
B
名称
位置或错误信号,地址 0 的读码器
位置或错误信号,地址 1 的读码器
位置或错误信号,地址 2 的读码器
位置或错误信号,地址 3 的读码器
接口模块的配置
时间(分:秒)
通电(重启)时间为 00:00
地址 0 的读码器的诊断结果
地址 1 的读码器的诊断结果
地址 2 的读码器的诊断结果
地址 3 的读码器的诊断结果
Designation
Position or error signal
from reading head with address 0
Position or error signal
from reading head with address 1
Position or error signal
from reading head with address 2
Position or error signal
from reading head with address 3
Display of configuration of interface module
Time (mm:ss)
at device start (RESET) time is 00.00
Diagnosis result
for reading head with address 0
Diagnosis result
for reading head with address 1
Diagnosis result
for reading head with address 2
Diagnosis result
for reading head with address 3
"Err 13"
61
Error code
If the interface module detects a misfunction of the
reading head or an internal fault, an error code is
transmitted on the display (e. g. "Err 13") and si-
multaneously transmitted to the control via the
interface. With the aid of the error code, the cause
of the fault can be speedily ascertained and elimi-
nated. (See also p. 61).
Reading head diagnosis
The WCS3A reading heads continuously perform a
self-diagnosis. If dirt accumulation on the reading
head is detected, '-bad-' is shown cyclically on the
display, the relevant reading head address (0 ... 3)
is shown on the right next to the rotary switch on
the display. In addition, the reading head can be
requested to perform a diagnosis (see table abo-
ve).
During the diagnosis, the reading head must be
outside the code rail, for this period an error signal
is output at the parallel interface for the correspon-
ding reading head. The diagnosis result is shown
on the display.
显示值
Display
----
-Good-
-bad-
含义
Description
Waiting for
diagnosis result
Reading head
in order
Reading head
dirty or defective
Reading head is
not outside of the
code rail
WCS3A
'-bad-'
0 ... 3
等待诊断结果
读码器正常
读码器污染
或出错
读码器没有
离开编码尺
-no out-
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35
WCS-IS310 - SSI
SSI
RS 485
WCS-IS310 - SSI interface
Interface module with SSI interface
On the interface module with SSI interface, the
data are transmitted serially with RS 485 interface
between the reading head and the interface modu-
le, and with SSI protocol (serial synchronous inter-
face) from the interface module to the control. The
data are transmitted to the control in binary code
(WCS-IS310/320) or in Gray code (WCS-IS311/
321). A reading head type LS211-0 is connected
interface module type WCS-IS310/311, a reading
head type LS221-0 to interface module type WCS-
IS320/321. The interface module is always supp-
lied with RS 485 terminating resistor.
Connection principle for reading head to con-
trol via SSI interface module
WCS-IS310/320
WCS-IS311/321
LS211-0
LS221-0
WCS-IS310/311
WCS-IS320/321
RS 485
SSI
控制器
读码器
100 x 118 x 74 in mm (W x H x D)
35 mm
EN50022-35
30
每个终端:
Dimensions and attachment
•100 x 118 x 74 in mm (W x H x D)
•Clip-on attachment on 35 mm top-hat rail (EN
50022-35)
Conductor connection
•30 box terminals with captive plus-minus screws
•Box terminal strip can be removed separately
(plug-in)
•per box terminal:
1 x 4 mm
2
solid or
1 x 2,5 mm
2
flexible with sleeve DIN 46 228 or
2 x 1,5 mm
2
flexible with sleeve DIN 46 228
1 x 4 mm
1 x 2,5 mm
2 x 1,5 mm
DIN 46 228
DIN 46 228
36
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WCS-IS310 - SSI
接线端子
接线端
Terminal
UB+
GND
SUB
SDA
SDB
GND
DATA+
DATA-
CLK+
CLK-
PE
WCS-IS310 - SSI interface
Terminal connection
名称
接口模块的工作电压
接口模块的接地
读码器的工作电压
到读码器RS485+ 数据线
到读码器RS485- 数据线
读码器接地
Data +
Data -
Clock +
Clock -
接地保护
Designation
Operating voltage interface module
Ground interface module
Operating voltage reading head
Data line RS 485+ to reading head
Data line RS 485- to reading head
Ground reading head
Data +
Data -
Clock +
Clock -
Protective earth
读码器的
接线端
terminal
reading head
WCS2AWCS3A
2
4
1
3
1
2
3
5
UB+
GND
接口模块
的接线端
SUB
SDA
SDB
GND
Terminal
interface
module
SUB
SDA
SDB
GND
24 V DC
± 10%
Operating voltage of interface module
The operating voltage (24 V DC ± 10%) for the
interface module is connected to terminals UB+
and GND.
Connection of reading head
The voltage supply for the reading heads is con-
nected to terminals SUB and GND.
The RS 485 data cables to the reading heads are
connected to terminals SDA and SDB.
Connection to control
Connection to the control is via four lines: two
clock lines (clock) and two data lines (data).
The interface module with SSI interface corre-
sponds as regards the data format to a 25 bit ab-
solute value encoder with 4096 revolutions and
4096 increments per revolution.
The WCS interface module effectively supplies a
maximum of 512 revolutions and 1024 increments
per revolution.
The clock-pulse rate between control and reading
head can be 100 ... 500 kHz, recommended value:
125 ... 250 kHz. See also p. 29.
Error signal
If an error occurs, the error bit (KB, in the case of
absolute shaft-angle encoders, the designation
PFB, power fail bit, is also used) is set and the
error code is transmitted to the control:
KB=1
0 2
POS 2
... 2=error number
POS 2
3
... 2
18
=0
See p. 61 for description of errors.
Reading head outside code rail
The control receives the following bit pattern if the
reading head is outside the code rail:
KB=0
0 18
2=1, (= positional value 524287)
Display of interface module
See parallel interface module, page 35.
Note: In the case of the SSI interface module, only
one reading head (address 0) is connected.
SUB
GND
SDA
SDB
2
4
25
4096
2
SSI
512
4096
WCS
1024
CLK
100 ... 500 kHz
125 ... 250 kHz
OADBKB
29
DATA
KB
KB = 1
0 2
2=
3 18
POS 2
... 2=0
61
1
KB = 0
018
2= 1,
= 524287
SSI
0
35
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37
WCS-PG210 - Profibus DP
Profibus DP
PG210
Profibus
PG210
PG210
LS221
PG210
WCS-PG210 - Profibus DP interface
Interface module with Profibus DP interface
The PG210 acts as interface between the WCS
reading head and the Profibus. The data are trans-
mitted between the reading head(s) and the
PG110 with RS 485 interface and from the PG210
to the control via the Profibus DP. A maximum of
four WCS reading heads type LS221 (or LS121)
can be connected. If several reading heads are
connected, they must have different addresses.
The PG210 functions as a Profibus slave and dis-
poses, independent of the Profibus, of the current
reading head data.
The module has the following configuration:
- Baudrate:max.12 MBaud
(automatic detection)
- Diagnosis data:max. 8 Byte
- Sync:supported
- Freeze:supported
- Identification No.:0x2079
Dimensions and attachment
•90 x 127 x 55 in mm (W x H x D)
•Clip-on attachment on 35 mm top-hat rail
(EN 50022-35)
Connection principle of a reading head to the
WCS-PG210 interface module
RS 485
Profibus DP
4
LS121
Profibus
Profibus
max.12 MBaud
(自动检测)
max. 8 Byte
0x2079
90 x 127 x 55 mm (W x H x D)
35 mm
EN 50022-35
WCS-PG210
读码器
WCS-PG210
端口
Terminal
Terminal connection WCS-PG210
名称
接口模块/读码器的工作电压
接口模块/读码器的接地
到读码器RS485+ 数据线
到读码器RS485- 数据线
无定义
Designation
Operating voltage interface module /
Operating voltage reading heads
Ground interface module /
Ground reading heads
Data line RS 485- to reading head
Data line RS 485+ to reading head
not used
1
2
3
4
5
24V(Pwr)
0V (Pwr)
RS485-
RS485+
not used
38
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WCS-PG210 - Profibus DP
1.5 mm
2
WCS-PG210 - Profibus DP interface
The device has two cable lugs for connecting the
protective earth. The protective earth must be con-
nected to these cable lugs with a wire cross-sec-
tion of at least 1.5 mm
2
.
Operating voltage of interface module
The operating voltage (24 V DC ± 10%) for the
interface module is connected to terminals 1 and 2
of the 5-pole push-lock terminal. When the opera-
ting voltage is connected correctly, the green "Po-
wer" LED must be illuminated.
Connection of reading heads
The voltage supply for the reading heads is con-
nected to screw terminals 1 and 2 of the plug con-
nector (same terminals as for connection of opera-
ting voltage).
The RS 485 data lines to the reading heads are
connected to terminals 3 and 4. The "Interface"
sliding switch must always be set to position "485".
If the module is at the beginning or end of the data
line to the reading heads, the RS 485 terminating
resistor must be activated. To do so, set the sliding
switch "RS485-Termination" to "On". If only one
reading head is connected to the PG210, this
switch must always be set to "On".
Connection to control
The connection to the Profibus DP is via a 9-pole
plug connector as per Profibus norm. For this, a 9-
pole Sub-D plug is required which is plugged into
the 9-pole Sub-D socket on the device. This plug is
not part of the supply of the interface module. The
Profibus address (in hex code) is set with the two
rotary switches "Profibus-ID" "High" and "Low".
Example: Address 19 (=13h): High = 1, Low = 3.
The terminating resistor in the Profibus can be
switched on ("On") or off ("Off") with the "Terminati-
on" sliding switch.
5
± 10%
1
2
24 V DC
读码器的
接线端
terminal
read. head
WCS2AWCS3A
2
4
1
3
1
2
3
5
1
接口模块
的接线端
1
4
3
2
Terminal
Interface
module
1
4
3
2
2
3
4
"485"
RS 485
"Interface"
RS 485
"RS485-Termination"
PG210
"On"
"On"
PIN
1
2
3
4
5
6
7
8
9
名称
接地保护
无定义
B-线
无定义
接地
5 V DC
无定义
A-线
接地
Designation
protective earth
not assigned
B-Line
not assigned
Ground
5 V DC
not assigned
A-Line
Ground
9
Profibus
Sub-D
ProfibusDP
Profibus
16
"Profibus-ID"
"High""Low"
19 (=13h): High = 1, Low = 3
"Termination"
Profibus
"On"
"OFF"
WCS-PG210WCS-PG110
WCS-PG210
S4S5
WCS-PG110
WCS-PG100
LS246
WCS-SP12
WCS-PG110
Substitute types
The WCS-PG210 is of identical construction to the
WCS-PG110. The difference is that on the WCS-
PG210 the rotary switches S4 and S5 have been
omitted. On the WCS-PG110 these rotary switches
were used to set the substitute mode for the WCS-
PG100 and WCS-SP12 (connecting reading heads
type LS246). The WCS-PG110 is therefore still
available.
You will find further information in the description of
substitute types for the WCS system, see down-
load area of our Internet homepage.
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39
WCS-PG210 - Profibus DP
Profibus DP master
GSD
Internet
4
4
0xD1
4
0x20,0xD1, 0xD1, 0xD1,
WCS-PG210 - Profibus DP interface
Data exchange with the Profibus DP master
For configuring the master, a disk is supplied con-
taining the configuration file (GSD file).
The file can also be downloaded via the Internet.
The configuration data permit the selection of one,
two, three or four reading heads connected. Inde-
pendent of the number of reading heads selected,
a byte is reserved for the activation of the reading
head(s) in the master, 4 bytes per reading head
are reserved for the response data.
(Configuration data with 4 reading heads: 0x20,
0xD1, 0xD1, 0xD1, 0xD1).
Activation of reading head(s)
读码器
地址 3
Address 3
Bit
/位
7
0
6
F0
读码器
地址 2
Address 2
5
0
4
F0
读码器
地址 1
Address 1
3
0
2
F0
读码器
地址 0
Address 0
1
0
0
F0
F0
60
See page 60 for information on F0 function.
4
Bit/位
Word n
Word n+1
15
0
P07
14
0
P06
13
0
P05
12
0
P04
11
0
P03
10
P18
P02
9
P17
P01
8
P16
P00
7
P15
0
Data format of interface module for one rea-
ding head (4 bytes)
6
P14
0
5
P13
0
4
P12
DB
3
P11
ERR
2
P10
OUT
1
P09
A1
0
P08
A0
60
Profibus
6
PG210
18
4
"Error No/Select ID"
The significance of the data bits is explained on
page 60.
Profibus diagnosis
In addition to the standard diagnosis data (6 by-
tes), a device-specific diagnosis of the PG210 is
supported. The length of the specific diagnosis
data is 1 byte, giving a maximum length of the
diagnosis data of 8 bytes. If an error or warning is
present, the corresponding code is transmitted via
the diagnosis byte. This code is also shown via the
4 LEDs "Error No/Select ID" when the red state
LED is illuminated, i. e. the content of the diagno-
sis byte is a replica of the LED display.
40
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WCS-PG210 - Profibus DP
WCS-PG210 - Profibus DP interface
Device LEDs
Power
The green LED must be illuminated. It indicates
the correct voltage supply of the PG210.
BusPower
The LED is connected directly to the supply volta-
ge on the Profibus side.
BusState
Green continuous
Data exchange in Profibus
Red/green flashing
PG210 waiting for Profibus configuration data
Red continuous
Error on Profibus
BusError
When the red LED is illuminated, no data ex-
change is taking place on the Profibus.
State
Green continuous
Data exchange with the reading heads. The num-
ber of the reading head currently polled is shown
via the four LEDs "Error No/Select ID". The table
on the left shows the assignment of the LEDs "Sel-
ect ID" to the reading head addresses.
Red continuous
The interface module has detected an error or a
warning. The PG 210 displays the binary coded
error or warning number via the LEDs "Error No/
Select ID" and also transmits the number to the
Profibus master via the external diagnosis byte.
Error (7):
Switch interface module on and off. If the error still
occurs the module must be replaced.
Warning (15):
The warning serves merely as information and is
displayed by the PG210 for one minute and then
automatically reset.
PG210
Profibus
Profibus
PG210
Profibus
Profibus
Profibus
Error No
Select ID
8
0
0
0
1
4
0
0
1
0
2
0
1
0
0
1
1
0
0
0
读码器
地址
0
1
2
3
Reading
head
address
0
1
2
3
4
"Error No/Select ID"
"Error No/Select ID"
1...7
8...15
1
PG210
Profibus
PG210
Description of error code
Error No/
Select ID
8
0
0
1
1
1
1
1
4
0
x
x
0
0
1
1
2
0
x
x
0
1
0
1
1
0
x
0
1
1
1
1
名称
预留位
接口模块内部错误
接口模块内部警告
从读码器接受数据超时
从读码器输出数据超时
总线错误
(配置错误,未连接)
接口模块内部警告
Designation
reserved
internal error interface module
internal warning interface module
timeout receiving data from reading head
error at data transfer from reading head
Field bus error
(configuration error, no connection,...)
internal warning interface module
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41
WCS-DG210 - DeviceNet
DeviceNet
WCS-DG210
DeviceNet
LS121
DeviceNet
RS 485
LS221
WCS-DG210 - DeviceNet interface
Interface module with DeviceNet interface
The WCS-DG210 acts as interface between the
WCS reading head and the DeviceNet bus. The
data are transferred via the RS 485 interface bet-
ween the reading head(s) and the DG210 and via
the DeviceNet protocol from the DG210 to the
control. A maximum of four reading heads type
LS221 (or LS121) can be connected. If several
reading heads are connected, they must have
different addresses.
The DG210 complies with the conditions as per
"DeviceNet Specification Release 2.0" and
functions as a DeviceNet "Group 2 only slave".
(Vendor-ID: 272, Device type: 12).
The interface module permits data transmission
rates up to 500 kBaud in the DeviceNet.
The WCS-DG210 is compatible with the previous
model WCS-DG110.
Dimensions and attachment
•90 x 127 x 55 in mm (W x H x D)
•Clip-on attachment on 35 mm top-hat rail
(EN 50022-35)
Connection principle of a reading head to the
WCS-DG210 interface module
DG210
DG210
"DeviceNet Specification
DG210
Release 2.0"
DeviceNet
"Group 2 only slave".
12
272,
DeviceNet
500 kBaud
WCS-DG210WCS-DG110
90 x 127 x 55 mm (W x H x D)
35 mm
EN 50022-35
WCS-DG210
读码器
WCS-DG210
端口
Terminal
X1-1
X1-2
X1-3
X1-4
X1-5
24 V(Pwr)
0 V (Pwr)
RS485-
RS485+
not used
Terminal connection WCS-DG210
名称
接口模块/读码器的工作电压
接口模块/读码器的接地
到读码器 RS 485+ 数据线
到读码器 RS 485- 数据线
无定义
Designation
Operating voltage interface module /
Operating voltage reading heads
Ground interface module /
Ground reading heads
Data line RS 485- to reading head
Data line RS 485+ to reading head
not used
The device has two cable lugs for connecting the
protective earth. The protective earth must be con-
nected to these cable lugs with a wire cross-sec-
tion of at least 1.5 mm
2
.
1.5 mm
2
42
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WCS-DG210- DeviceNet
5
± 10%
X1
12
24 V DC
WCS-DG210 - DeviceNet interface
Operating voltage of interface module
The operating voltage (24 V DC ± 10%) for the
interface module is connected to terminals 1 and 2
of the 5-pole push-lock terminal X1. When the ope-
rating voltage is connected correctly, the green
"Power" LED is illuminated.
Connection of reading heads
The voltage supply for the reading heads is con-
nected to screw terminals 1 and 2 of the 5-pole
push-lock terminal X1 (same terminals as for con-
necting the operating voltage).
The RS 485 data lines to the reading heads are
connected to terminals X1-3 and X1-4.
The sliding switch "Interface" must always be set
to position "485".
If the module is at the beginning or end of the data
line to the reading heads, the RS 485 terminating
resistor must be activated. To do so, set the sliding
switch "RS485-Termination" to "On". If only one
reading head is connected to the DG210, this
switch must always be set to "On".
The number of reading heads connected is set
with rotary switch S4. The position of the switch
indicates the number of reading heads connected:
1:1 reading head (address 0) connected
2:2 reading heads (address 0 and 1) connected
3:3 reading heads (address 0, 1 and 2) connec-
ted
4:4 reading heads (address 0, 1, 2 and 3) con-
nected
Rotary switch S5 has no function
读码器接线端
terminal reading
head
WCS2AWCS3A
2
4
1
3
1
2
3
5
接线模块
的接线端
X1-1
X1-4
X1-3
X1-2
Terminal
Interface
module
X1-1
X1-4
X1-3
X1-2
12
RS 485
X1-3
X1-4
Interface
RS 485
Termination
On
485
RS 485-
On
S4
1:
2:
3:
4:
1 个读码器 (地址 0)
2 个读码器 (地址 0 和 1)
3 个读码器 (地址 0, 1 和2)
4 个读码器 (地址 0, 1, 2 和 3)
5
端口
Terminal
X2-1
X2-2
X2-3
V-
CAN-L
Shield
名称
0 V
显性低
电线屏蔽
显性高
24 VDC
Designation
0 V
Dominant
Low
Cable shield
Dominant
High
24 VDC
X2-4CAN-H
X2-5V+
X2
DeviceNet
6DIP
DeviceNet
Node ID
MAC-ID
MAC-ID
0
On
Off
DeviceNet
DIP
DG210
5
Connection to control
Connection to the DeviceNet is via the 5-pole plug
connector with screw terminals X2. The MAC-ID of
the DeviceNet address is set with the 6-pole DIP
switch "Node ID". MAC-ID "0" is not permissible.
The terminating resistor in the DeviceNet can be
switched on ("On") or off ("Off") with the sliding
switch "Termination".
The data transmission rate can be set with two DIP
switches on the DG210.
DIP
开关
DIP switches
S7
0
1
0
1
S6
0
0
1
1
波特率
Baudrate
125 kBaud
500 kBaud
250 kBaud
125 kBaud
DeviceNet
-DG210
DIP
WCS
DIP
The data transmission rate in the DeviceNet is set
by two switches on the 8-fold DIP switch of the
WCS-DG210. The position of the DIP switches is
marked on the sticker on the device.
EDS
EDS
EDS configuration file
An EDS file to support configuration can be down-
loaded from our Internet homepage.
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WCS-DG210 - DeviceNet
DG210
DeviceNet
Polling
Only Slave
Strobe
2
DG210
Polling
Polling
Polling
polling
DG210
0x00
Bit-strobe
4
16
WCS-DG210 - DeviceNet interface
DeviceNet
Group 2
Bit-
Data exchange in the DeviceNet
The DG210 acts as "Group 2 Only Slave" in the
DeviceNet. The access procedures "Polling," "Bit-
Strobe" and "Change of state" are supported. If
more than two reading heads are connected to the
DG210, the data can only be interrogated via pol-
ling access. Transmitting a function byte also is
only possible in polling mode.
Polling
In polling, a function byte is transmitted to the
DG210 by the master. The DG210 then returns 16
data bytes. The 16 bytes contain the data of the 4
reading heads (4 x 4 bytes). If less than 4 reading
heads are configured (via rotary switch S4), the
four data bytes for the unconfigured reading heads
contain the value 0x00.
Bit-strobe
With bit-strobe access, the command "bit-strobe" is
transmitted by the master without any further data.
The master then always receives 8 data bytes as a
response from the interface module. The 8 data
bytes contain the data of the reading heads with
address 0 and 1 (2 x 4 bytes). If the reading head
with address 1 is not connected (rotary switch S4
is in position 1), the 4 dta bytes for this reading
head are 0x00.
Change of state
In this procedure, the DG210 transmits 8 data by-
tes to the master without being requested as soon
as the content of the data is changed. The data
format corresponds to that for bit-strobe access.
If the data of the reading heads change constantly,
e. g. if the reading head is travelling fast, the data
are transmitted every 5 ms. In this case the rest
time is necessary to avoid overloading the Device-
Net bus.
Function byte for activating the reading
head(s) in polling
读码器
地址 3
Address 3
Bit/位7
0
6
F0
读码器
地址 2
Address 2
5
0
4
F0
读码器
地址 1
Address 1
3
0
2
F0
读码器
地址 0
Address 0
1
0
0
F0
DG210
4
16
4 x 4
bit-strobe
8
S4
0x00
1
2 x 4
1
8
01
4
8
bit-strobe
DG210
5 ms
DeviceNet
Polling
F0
60
See page 60for hints on F0 function.
Data format of interface module for one rea-
ding head (4 bytes)
Bit/位
Word n
Word n+1
15
0
P07
14
0
P06
13
0
P05
12
0
P04
11
0
P03
10
P18
P02
9
P17
P01
8
P16
P00
7
P15
0
6
P14
0
5
P13
0
4
P12
DB
3
P11
ERR
2
P10
OUT
1
P09
A1
0
P08
A0
PLC
60
Note: In some plc controls the byte positions in a
word are interchanged.
The meaning of the data bits is explained on p. 60.
44
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WCS-DG210 - DeviceNet
WCS-DG210 - DeviceNet interface
Device LEDs
Power
The green LED must be illuminated. It indicates
the correct voltage supply of the DG210.
BusPower
The LED is connected directly to the isolated supp-
ly voltage of the DeviceNet side.
BusState
Green continuous
DG210 connected to DeviceNet master
Green flashing
No connection to DeviceNet master
Red continuous
Serious error on DeviceNet bus (e. g. double
MAC-ID)
Red flashing
Rectifiable error (e. g. timeout error)
Red/green flashing
Communication error
State
Green continuous
Data exchange with the reading heads. The num-
ber of the reading head being polled is shown via
the four LEDs"Error No/Select ID". The table on
the left shows the assignment of the LEDs "Select
ID" to the reading head addresses.
Red continuous
The interface module has detected an error or a
warning. The DG210 displays the binary coded
error or warning number via the LEDs "Error No/
Select ID".
Error (7):
Switch interface module on and off. If the error still
occurs, the module must be replaced.
Warning (15):
The warning serves merely as information and is
displayed by the DG210 for one minute and then
automatically reset.
DG210
DeviceNet
DG210
DG210
DeviceNet
DeviceNet
DeviceNet
MAC-ID
ErrorNo
Select ID
8
0
0
0
1
4
0
0
1
0
2
0
1
0
0
1
1
0
0
0
读码器
地址
Reading
head
address
0
1
2
3
0
1
2
3
Select ID"
"Select ID"
DG210
Select ID"
1...7
8...15
1
4
"Error No/
"Error No/
DG210
Description of error code
Error No/
Select ID
8
0
0
1
1
1
1
1
4
0
x
x
0
0
1
1
2
0
x
x
0
1
0
1
1
0
x
0
1
1
1
1
名称
预留位
接口模块内部错误
接口模块内部警告
从读码器接受数据超时
从读码器输出数据超时
总线错误
(配置错误,未连接...)
接口模块内部警告
Designation
reserved
internal error interface module
internal warning interface module
timeout receiving data from reading head
error at data transfer from reading head
fieldbus error
(configuration error, no connection, ...)
internal warning interface module
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45
WCS-CG210 - CANopen
CANopen
WCS-CG210
CANopen
WCS3
CANopen
CG210
CAN
RS 485
WCS-CG210 - CANopen interface
Interface module with CANopen interface
The WCS-CG210 acts as interface between the
WCS reading head and the CAN-Bus. The data
are transmitted between the reading head(s) and
the CG210 via the RS 485 interface and from the
CG210 to the control via the CANopen protocol. A
maximum of four WCS2 and/or WCS3 reading
heads of type LS221 (or LS121) can be connec-
ted. If several reading heads are connected, they
must have different addresses. The interface mo-
dule CG210 functions as CANopen slave in the
"predefined connection set" and permits data
transmission rates up to 1 MBaud.
Dimensions and attachment
•90 x 127 x 55 in mm (W x H x D)
•Clip-on attachment on 35 mm top-hat rail
(EN 50022-35)
Connection principle of a reading head to the
WCS-CG210 interface module
CG210
4
WCS2
LS121
LS221
CG210
1 MBaud
90 x 127 x 55 in mm (W x H x D)
35 mm
(EN 50022-35)
WCS-CG210
读码器
WCS-CG210
端口
Terminal
Terminal connection of WCS-CG210
名称
接口模块/读码器的工作电压
接口模块/读码器的接地
到读码器的数据线RS 485-
到读码器的数据线RS 485+
无定义
Designation
Operating voltage interface module /
Operating voltage reading heads
Ground interface module /
Ground reading heads
Data line RS 485- to reading head
Data line RS 485+ to reading head
not used
1
2
3
4
5
24V(Pwr)
0V (Pwr)
RS485-
RS485+
not used
1.5 mm
The device has two cable lugs for connecting the
protective earth. The protective earth must be con-
nected to these cable lugs with a wire cross-sec-
tion of at least 1.5 mm
2
.
46
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WCS-CG210 - CANopen
5
± 10%
12
24 V DC
WCS-CG210 - CANopen interface
Operating voltage of interface module
The operating voltage (24 V DC ± 10%) for the
interface module is connected to terminals 1 and 2
of the 5-pole push-lock terminal. When the opera-
ting voltage is connected correctly, the green "Po-
wer" LED is illuminated.
Connection of reading heads
The voltage supply for the reading heads is con-
nected to screw terminals 1 and 2 of the 5-pole
push-lock terminal (same terminals as for connec-
ting the operating voltage).
The RS 485 data lines to the reading heads are
connected to terminals 3 and 4.
The number of reading heads connected is set
with the rotary switch S4. The position of the
switch simultaneously presets the baud rates:
1:1 head(addr.0)-BD-Set A
2:2 heads(addr. 0,1)-BD-Set A
3:3 heads(addr. 0,1,2)-BD-Set A
4:4 heads(addr. 0,1,2,3)-BD-Set A
5:1 head(addr. 0)-BD-Set B
6:2 heads(addr. 0, 1)-BD-Set B
7:3 heads(addr. 0, 1, 2)-BD-Set B
8:4 heads(addr. 0,1,2,3)-BD-Set B
The sliding switch "Interface" must always be set
to the position "485".
If the module is at the beginning or end of the data
line to the reading heads, the RS 485 terminating
resistor must be activated. To do so, set the sliding
switch "RS485-Termination" to "On". If only one
reading head is connected to the CG210, this
switch must always be set to "On".
Transmission type
As per CANopen specification, the transmission
type can be configured in the CG210. After swit-
ching on the device the following transmission type
is preconfigured:
S5 = 0...B, E and F: asynchronous
In this mode the CG210 transmits data automati-
cally if the data of the reading head change, howe-
ver minimum every 3 ... 250 ms (can bei set with
rotary switch S5, see table). This prevents the CA-
Nopen Bus being overloaded in the case of conti-
nuous changes in the WCS data. With asynchro-
nous transmission, if there is no change in the
reading head data, i.e. vehicle is stopped, no furt-
her data are transmitted. By selecting S5=E / F the
data will be transmitted max. every 3ms / 5ms,
however minimum every 50 ms / 20 ms. Thus the
control receives data even when the vehicle is at a
standstill.
S5 = D: cyclic synchronous
The CG210 transmits data after receiving the
SYNC command. If one or two reading heads are
connected PDO1 is transmitted, if more then two
reading heads PDO1 and PDO2. The typical re-
sponse time after SYNC is 2 ms, the maximum
response time is 5 ms.
读码器接线端
接口模块
terminal
接线端
read. head
WCS2AWCS3A
2
4
1
3
DIP
7 6
0 0
0 1
1 0
1 1
Terminal
Interface
module
1
4
3
2
12
1
2
3
5
1
4
3
2
4
RS 485
S4
3
BD - Set A
1 MBaud
500 kBaud
250 kBaud
125 kBaud
BD - Set B
100 kBaud
50 kBaud
20 kBaud
10 kBaud
1:1 读码器 (地址 0)
2:2 读码器 (地址 0,1)
3:3 读码器 (地址 0,1,2)
4:4 读码器 (地址 0,1,2,3)
5:1 读码器 (地址 0)
6:2 读码器 (地址 0, 1)
7:3 读码器 (地址 0, 1, 2)
8:4 读码器 (地址 0,1,2,3)
-BD-Set A
-BD-Set A
-BD-Set A
-BD-Set A
-BD-Set B
-BD-Set B
-BD-Set B
-BD-Set B
Interface
RS485
RS485-Termination
CG210
On
On
485
S5
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
最短延迟时间
min. Delay time
3 ms
5 ms
10 ms
15 ms
20 ms
30 ms
40 ms
50 ms
100 ms
150 ms
200 ms
250 ms
res.
SYNC Mode
5 ms / 50 ms
3 ms / 20 ms
CANopen
CG210
S5 = 0...B, E and F:
CG210
CANopen
3 ... 250 ms
WCS
CANopen
S5=E / F
S5
3ms / 5ms
50 ms / 20 ms
S5 = D:
CG210
PDO1
PDO1
SYNC
12
2
PDO2SYNC
2 ms5 ms
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47
WCS-CG210 - CANopen
PIN
1
2
3
5
6
7
8
9
CAN-HCAN-H
CAN-L
CAN-GND
CAN-L
CAN-GND
名称
Designation
WCS-CG210 - CANopen interface
9
Sub-D
CANopen
6
DIP
CANopen
Node ID
ID
0
0
Node ID
CANopen
Termination
On
Off
Connection to control
The connection to the CANopen bus is via a 9-pole
plug connector. For this a 9-pole Sub-D socket is
required which is plugged into the 9-pole Sub-D
plug in the device. This socket is not part of the
supply of the interface module. The module ID of
the CANopen address is set via the 6-pole DIP
switch "Node ID" (the most significant bit of the 7-
digit module ID is "0").
Node-ID "0" is not permissible.
The terminating resistor in the CANopen bus can
be switched on ("On") or off ("Off") with the sliding
switch "Termination".
Data exchange in the CANopen bus
The CG210 functions as CANopen slave in the
"predefined connection set". 5 objects are defined
for the data of the WCS reading heads:
Object 0x2000:1 byte - function byte for
activating the reading heads
Object 0x2001:4 bytes data from reading
head address 0
Object 0x2002:4 bytes data from reading
head address 1
Object 0x2003:4 bytes data from reading
head address 2
Object 0x2004:4 bytes data from reading
head address 3
The data format of the 0x2004 is
identical.
Access to the objects is via the PDO (process data
object). Here,
PDO1(tx):Objects 0x2001 and 0x2002
being transmitted
PDO2(tx):Object 0x2003 and 0x2004
being transmitted
PDO1(rx):Object 0x2000 being received
PD02(rx):not assigned
Object 0x2000 - function byte for activating the
reading head(s)
读码器 /
地址 3 /
Address 3
Bit/位7
0
6
F0
地址 2 /
Address 2
5
0
4
F0
地址 1 /
Address 1
3
0
2
F0
地址 0 /
Address 0
1
0
0
F0
CANopen
CANopen
CG210
2
3
0x2004
PDO1(tx):
PDO2(tx):
PDO1(rx):
PD02(rx):
对象 0x2001 和 0x2002
正在传送
对象 0x2003 和 0x2004
正在传送
对象 0x2000 正被接收
无定义
0x2000
F0
60
0x2004 -
4
Notes on F0 function see page 60.
0x2004 - 4 bytes data from rea-
ding head
9
P17
P01
8
P16
P00
7
P15
0
6
P14
0
5
P13
0
4
P12
DB
3
P11
ERR
2
P10
OUT
1
P09
A1
0
P08
A0
Bit/位
Word n
Word n+1
15
0
P07
14
0
P06
13
0
P05
12
0
P04
11
0
P03
10
P18
P02
60
S4
0x00
CG210
The meaning of the data bits is explained on
page 60.
If a reading head is not configured (number of rea-
ding heads connected with rotary switch S4), all
four data bytes of the relevant object have the
value 0x00.
The object 1011h (Restore default parameters) is
not supported by the CG210.
4
1011h
48
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WCS-CG210 - CANopen
Lenze
S4
Lenze
S4
47
WCS-CG210 - CANopen interface
9300
A..D
9300
-BD-Set A
-BD-Set A
-BD-Set A
-BD-Set A
0x2003 - 4 Byte Daten vom Le-
sekopf (Lenze-Spezifikation)
10
OUT
P10
9
A1
P9
8
A0
P8
7
P7
0
6
P6
0
5
P5
0
4
P4
0
3
P3
0
2
P2
P18
1
P1
P17
0
P0
P16
Connection to Lenze servo frequency changer
Series 9300
The number of reading heads and the baud rate
range is set by the rotary switch S4 (see also
page 47). The setting A..D is also used to select
the protocol for the Lenze servo frequency chan-
0x2003
4
Bit
Word n
Word n+1
15
0
P15
14
0
P14
13
0
P13
12
DB
P12
11
ERR
P11
60
The meaning of the data bits is explained on page 60.
Device LEDs
Power
The green LED must be illuminated. It indicates
the correct voltage supply of the CG210.
BusPower
The LED is connected directly to the isolated supp-
ly voltage of the CANopen side.
BusState
Green continuous
Guarding active
Green flashing
No guarding active
Red continuous
Guarding error
Red flashing
CAN-bus error
State
Green continuous
Data exchange with the reading heads. The num-
ber of the reading head being polled is shown via
the four LEDs"Error No/Select ID". The table on
the left shows the assignment of the LEDs "Select
ID" to the reading head addresses.
Red continuous
The interface module has detected an error or a
warning. The CG210 displays the binary coded
error or warning number via the LEDs "Error No/
Select ID".
Error (7):
Switch interface module on and off. If the error still
occurs, the module must be replaced.
Warning (15):
The warning serves merely as information and is
displayed by the CG210 for one minute and then
automatically reset.
Description of error code
CG210
CANopen
CAN
Error No
Select ID
8
0
0
0
1
4
0
0
1
0
2
0
1
0
0
1
1
0
0
0
读码器
地址
0
1
2
3
Reading
head
address
0
1
2
3
Select ID"
"Select ID"
CG210
Select ID"
1...7
8...15
1
4
"Error No/
"Error No/
CG210
Error No / Select ID
8
0
0
1
1
1
1
4
0
x
x
0
0
1
2
0
x
x
0
1
x
1
0
x
0
1
1
1
名称
预留位
接口模块内部错误
接口模块内部警告
从读码器接受数据超时
从读码器输出数据超时
接口模块内部警告
Designation
reserved
internal error interface module
internal warning interface module
timeout receiving data from reading head
error at data transfer from reading head
internal warning interface module
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WCS IG110 - InterBus-S
InterBus-S
RS 485
InterBus-S
WCS IG110 - InterBus-S interface
Interface module with InterBus-S interface
The interface module acts as interface between
the WCS reading head and the InterBus-S (Inter-
bus-S remote bus). The data are transmitted bet-
ween the reading head(s) and the interface modu-
le serially (with RS 485 interface) and from the
interface module to the control via InterBus-S pro-
tocol.
One or two reading heads type LS221 (or LS121)
can be connected.
Connecting more than two reading heads (max. 4)
is possible on request. The data can be transmit-
ted in binary or Gray code.
The data are transmitted with 500 kBaud in Inter-
Bus-S. The data communication with 2 MBaud is
possible on request.
4
LS121
2 MBaud
LS221
InterBus-S
500 kBaud
InterBus-S
Connection principle of a reading head to the
InterBus-S interface module
读码器
90 x 127 x 55 mm (W x H x D)
35 mm
(EN 50022-35)
IG110
端口
Terminal
1
2
3
4
5
24V(Pwr)
0V (Pwr)
RS485-
RS485+
not used
Dimensions and attachment
•90 x 127 x 55 in mm (W x H x D)
•Clip-on attachment on 35 mm top-hat rail
(EN 50022-35)
Terminal connection of IG110
名称
接口模块/读码器的工作电压
接口模块/读码器的接地
到读码器的数据线RS 485-
到读码器的数据线RS 485+
无定义
Designation
Operating voltage interface module /
Operating voltage reading heads
Ground interface module /
Ground reading heads
Data line RS 485- to reading head
Data line RS 485+ to reading head
not used
1.5 mm
The device has two cable lugs for connecting the
protective earth. The protective earth must be con-
nected to these cable lugs with a wire cross-sec-
tion of at least 1.5 mm
2
.
50
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WCS IG110 - InterBus-S
读码器接线端
terminal
reading head
WCS2AWCS3A
2
4
1
3
1
2
3
5
SUB
SDA
SDB
GND
SUB
SDA
SDB
GND
WCS IG110 - InterBus-S interface
5
± 10%
1
2
24 V DC
Operating voltage of interface module
The operating voltage (24 V DC ± 10%) for the
interface module is connected to terminals 1 and 2
of the 5-pole push-lock terminal. When the opera-
ting voltage is connected correctly, the green "Po-
wer" LED must be illuminated.
接口模块
接线端
Terminal
interface
module
2
RS 485
"Interface"
3
4
"485"
1
RS 485
"RS485-Termination"
"On"
IG110
S5
"On"
Connection of reading heads
The voltage supply for the reading heads is con-
nected to screw terminals 1 and 2 of the plug con-
nector. The RS 485 data lines to the reading heads
are connected to terminals 3 and 4. The "Interface"
sliding switch must always be set to position "485".
If the module is at the beginning or end of the data
line to the reading heads, the RS 485 terminating
resistor must be activated. To do so, set the sliding
switch "RS485-Termination" to "On".
If only one reading head is connected to the
IG110, this switch must always be set to "On".
The protocol to the reading heads is set with rotary
switch S5:
旋钮
S5
Switch S5
0
1
2
3
4
5
6
7
8 .. F
编码
Encoding
格雷码 Gray code
格雷码 Gray code
二进制码Binary code
二进制码Binary code
--
--
--
--
--
名称
1 个读码器,Interbus 4 字节
2 个读码器,Interbus 8 字节
1 个读码器,Interbus 4 字节
2 个读码器,Interbus 8 字节
预留位
预留位
预留位
预留位
为替换模式预留
Designation
1 reading head connected, 4 Byte at InterBus
2 reading heads connected, 8 byte at InterBus
1 reading head connected, 4 byte at InterBus
2 reading heads connected, 8 byte at InterBus
reserved
reserved
reserved
reserved
reserved for replacement mode
(see WCS Substitute types)
S4
InterBus-S
PIN
1
2
3
6
7
名称
DO1
DI1
GNDI
/ DO2
/ DI1
名称
Designation
DO1
DI1
GNDI
/ DO2
/ DI1
Switch S4 has no function.
Connection of InterBus-S
There are two 9-pole Sub-D plug connectors on
the front of the device for connecting the InterBus-
S line.
InterBus-S incoming (IBS-IN)
The incoming InterBus cable is connected via the
9-pole Sub-D plug on the front of the interface
module. The 9-pole socket as counterpart to the
plug is not part of the supply.
InterBus-S outgoing (IBS-OUT)
The outgoing InterBus cable is connected via the
9-pole Sub-D socket on the front of the interface
module.
The 9-pole plug as counterpart to the socket is not
part of the supply.
If other devices are to be operated on the Inter-
Bus-S after the interface module, a bridge must be
soldered into the plug of the outgoing cable bet-
ween PIN 5 (5 VDC) and PIN 9 (RBST).
Sub-D
2
9
InterBus-S
IBS-IN
InterBus-S
InterBus
9
Sub-D
PIN
1
2
3
5
6
7
9
Designation
DO2
DI2
GND
+ 5V
/ D02
/ DI2
RBST
DO2
DI2
GND
+ 5V
/ D02
/ DI2
RBST
InterBus-S
InterBus
IBS-OUT
9
Sub-D
5 VDC
9RBST
5
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51
WCS-IG110 - InterBus-S
InterBus-S
InterBus
WCS-IG110 - InterBus-S interface
Data exchange in the InterBus-S
Two data words (4 bytes) are reserved for each
connected WCS reading head in the InterBus. The
module transmits the data from the reading heads
to the master. The reading head data transmitted
are not delayed as the reading head(s) are conti-
nuously interrogated by the interface module inde-
pendent of the InterBus-S.
Activation of interface module by master
4
InterBus-S
Bit
Word n
Word n+1
15
0
0
14
0
0
13
0
0
12
0
0
11
0
0
10
0
0
9
0
0
8
0
0
7
0
0
6
0
0
5
0
0
4
0
0
3
0
0
2
0
0
1
0
0
0
0
0
Response of interface module
Bit
Word n
Word n+1
15
0
P15
14
0
P14
13
0
P13
12
DB
P12
11
ERR
P11
10
OUT
P10
9
A1
P9
8
A0
P8
7
P7
0
6
P6
0
5
P5
0
4
P4
0
3
P3
0
2
P2
P18
1
P1
P17
0
P0
P16
60
ERR=1
The meaning of the data bits is explained on
page 60.
If the data are output in Gray code, the positional
value and the error code (ERR=1) are output in
Gray code.
Device LEDs
Power
The green LED must be illuminated. It indicates
the correct voltage supply of the IG110.
BusState
Green continuous
Data exchange in Interbus active
Red/green flashing
No data exchange for minimum 0.5 sec
Red continuous
Interbus reset
There are 4 LEDs on the front of the device permit-
ting a diagnosis of the interface module:
IG110
InterBus的数据交换
0.5 sec
4
InterBus-S
InterBus-S
InterBus-S
InterBus-S
and the InterBus-S master is not in reset
(remote bus check).
52
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ErrorNo
Select ID
8
0
0
0
1
4
0
0
1
0
2
0
1
0
0
1
1
0
0
0
读码器
地址
WCS-IG110 - InterBus-S interface
Reading
head
address
0
1
2
3
State
Green continuous
Data exchange with the reading heads. The num-
ber of the reading head currently polled is shown
via the four LEDs "Error No/Select ID". The table
on the left shows the assignment of the LEDs "Sel-
ect ID" to the reading head addresses.
Red continuous
The interface module has detected an error or a
warning. The IG110 displays the binary coded er-
ror or warning number via the LEDs "Error No/
Select ID".
Error (7):
Switch interface module on and off. If the error still
occurs the module must be replaced.
Warning (15):
The warning serves merely as information and is
displayed by the IG 110 for one minute and then
automatically reset.
Description of error code
Error No/
Select ID
8
0
0
1
1
1
1
1
4
0
x
x
0
0
1
1
2
0
x
x
0
1
0
1
1
0
x
0
1
1
1
1
0
1
2
3
No/Select ID"
"Select ID"
IG110
No/Select ID"
1...7
8...15
1
4
"Error
"Error
IG110
名称
预留位
接口模块内部错误
接口模块内部警告
从读码器接受数据超时
从读码器输出数据超时
总线错误
(配置错误,未连接...)
接口模块内部警告
Designation
reserved
internal error interface module
internal warning interface module
timeout receiving data from reading head
error at data transfer from reading head
Field bus error
(configuration error, no connection,...)
internal warning interface module
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53
WCS-DDM1
WCS-DDM1 Display and diagnosis module
Function
The display module is used for the display and
extended diagnosis of WCS reading head data. It
is connected to the reading head(s) and passively
logs the data communication between the reading
head(s) and the control or the interface module. In
addition to the current positional value of the rea-
ding head(s) other diagnostic data can be display-
ed on the six-figure seven-segment display. The
data are called up by means of the hex rotary
switch next to the display.
DDM1
6
16
100 x 118 x 74
mm (W x H x D)
35 mm
EN 50022-35
Dimensions and attachment
• 100 x 118 x 74 in mm(W x H x D)
• Clip attachment onto 35 mm top hat rail
(EN 50022-35)
30
1 x 4 mm
1 x 2.5 mm
2 x 1.5 mm
DIN 46 228
DIN 46 228
Line connection
•30 box terminals with captive plus-minus screws
•Box terminal strips can be removed separately
(plug-in)
•per box terminal:
1 x 4 mm
2
solid or
1 x 2.5 mm
2
stranded with sleeve DIN 46 228 or
2 x 1.5 mm
2
stranded with sleeve DIN 46 228
Connection to reading head data line
Normally voltage (24 VDC ±10%) is supplied to the
display module via terminals UB+ and GND. The
module is protected against short circuits by an
internal miniature fuse (F 500 mA), its power input
is 2 VA.
The data signal from/to the reading heads is con-
nected to terminals SDA and SDB. Alternatively
the display module can be connected to the volta-
ge supply of the reading heads via terminals SUB
and GND. However the module is then not protec-
ted against short circuits.
WCS-DDM1 terminal connection
24 VDC±10%
GND
UB+
500 mA
SDB
SDA
SUB
GND
WCS-DDM1
接线端
Terminal
UB+
GND
SUB
SDA
SDB
GND
PE
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名称
接口模块的工作电压
接口模块的接地
读码器的工作电压
到读码器RS 485+ 数据线
到读码器RS 485- 数据线
读码器接地
接地保护
Designation
Operating voltage interface module
Ground interface module
Operating voltage reading head
Data line RS 485+ to reading head
Data line RS 485- to reading head
Ground reading head
Potential earth
54
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A
WCS-DDM1 Display and diagnosis module
Connection principle of display module
Variant A:
Direct connection of display module to data line to
reading head. Voltage supply from data line.
读码器
控制器/
接口模块
显示模块
B
UB+
GND
Variant B:
Connection only to data line to reading head. Se-
parate voltage supply to display module.
读码器
控制器/
接口模块
显示模块
3
4
1
2
3
3
2
3
4
3
Display functions
The display module has three display modes which
can be selected automatically dependent upon
number and type of reading heads connected:
•Display mode 1:
4 reading heads with 3 diagnostic values each
•Display mode 2:
max. 3 reading heads with 4 diagnostic values
each (standard mode)
•Display mode 3:
only if reading heads (max. 2) with extended
data protocol 3 are connected
The individual diagnostic values such as current
position, highest priority error, time of error signal
and last valid position when error occurred (not in
display mode 1) can be called up for each reading
head connected. When the display module is swit-
ched on, first a functional test is performed (all
segments illuminated), then the reading head type
(e. g. ‘LS211’) and finally the device code are dis-
played. Then the display changes to the value set
by the rotary switch. The current switch position is
shown on the seven-segment display to the right of
the rotary switch.
1
LS211
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WCS-DDM1
16
WCS-DDM1 Display and diagnosis module
Functions of hex switch
The following table shows the allocation of dia-
gnostic values to switch position in each display
mode.
模式 2
数据地址 0
错误地址 0
错误地址的时间 0
最后一个位置地址 0
数据地址 1
错误地址 1
错误地址的时间 1
最后一个位置地址 1
数据地址 2
错误地址 2
错误地址的时间 2
最后一个位置地址 2
最后一个系统错误
模式 3
(ext. protocol )
数据地址 0
速度地址 0
错误地址 0
错误地址的时间 0
最后一个位置地址 0
数据地址 1
速度地址 1
错误地址 1
错误地址的时间 1
最后一个位置地址 1
-
-
最后一个系统错误
Display mode 1
Data address 0
Error address 0
Time of error adr. 0
Data address 1
Error address 1
Time of error adr. 1
Data address 2
Error address 2
Time of error adr. 2
Data address 3
Error address 3
Time of error adr. 3
Last system error
Time last system err.
Device code,
Toogle Info
Delete Error memory
(5 sec.)
Display mode 2
Data address 0
Error address 0
Time of error adr. 0
Last position adr.0
Data address 1
Error address 1
Time of error adr. 1
Last position adr. 1
Data adr. 2
Error address 2
Time of error adr. 2
Last position adr. 0
Last system error
Time last Systemerr.
Device code,
Toogle Info
Delete Error memory
(5 sec.)
Display mode 3
(ext. protocol )
Data address 0
Velocity adr. 0
Error address 0
Time of error adr. 0
Last position adr. 0
Data address 1
Velocity adr. 1
Error address 1
Time of error adr. 1
Last position adr. 1
-
-
Last system error
Time last system err.
Device code,
Toogle Info
Delete Error memory
(5 sec.)
Hex switch
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
模式 1
数据地址 0
错误地址 0
错误地址的时间 0
数据地址 1
错误地址 1
错误地址的时间 1
数据地址 2
错误地址 2
错误地址的时间 2
数据地址 3
错误地址 3
错误地址的时间 3
最后一个系统错误
最后一个系统错误的时间
最后一个系统错误的时间最后一个系统错误的时间
设备号,信息
删除错误内存
(5 秒)
设备号,信息
删除错误内存
(5 秒)
设备号,信息
删除错误内存
(5 秒)
2
1
4
3
3
Display modes
-Display mode 2 is selected as standard when
module is switched on
-As soon as a reading head with address 3 is
detected, module switches over to display mode
1 which is maintained until it is rebooted
-Display mode 3 is only activated if a reading
head with extended data protocol 3 is detected
„OUT“
„BAD“
Significance of displays
-Data:
If the reading head is on the code rail and no
error occurs, the current positional value is dis-
played, otherwise „OUT“ or the error number.
If the module detects that a reading head’s optics
are dirty, the signal „BAD“ flashes cyclically in the
display with a full stop after the displayed value.
1
13
1
13
1
„OUT“
13
-Error:
If an error occurs, the error with the lowest error
number is stored and displayed, i. e. if for ex-
ample error 13 should occur after error 1, error 1
will continue to be displayed with the correspon-
ding time and position (no position in mode 1)
and error 13 is ignored. Conversely error 13 is
overwritten by a subsequent error 1 (also time
and position if applicable). The „OUT“ signal has
the lowest priority.
- System error:
If a system error has occurred in the display mo-
dule, its error number and the time of its occur-
rence are stored and output. System errors have
error numbers > 20.
20
56
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WCS-DDM1
3 sec
WCS-DDM1 Display and diagnosis module
-Toogle Info:
The display alternates (every 3 sec) between
reading head type (e. g. „LS221“) and time, first
in format „hh:mm:ss“ and then
in format „dd:hh:mm:“.
The highest bus address detected is displayed in
the single-figure seven-segment display to the
right of the rotary switch. If bus address 3 is dis-
played, 4 reading heads are connected and the
display module is in mode 1.
-Speed:
In display mode 3, the current speed of the rea-
ding heads is output in addition to the diagnostic
values mentioned above. The display range co-
vers 0.0 to 12.5 m/s. Value „12.7“ signifies:
„unknown speed“. If the value displayed is prece-
ded by an „L“, the last valid speed of the reading
head is output, as the current value is unknown
(e. g. reading head outside code rail).
-Delete error memory (switch position F):
The display flashes for 5 sec, then the error me-
mory is deleted.
Supplementary function error counters
The error counters for reading heads with address
0 and 1 can be called up by connecting inputs A00,
A01. The error counter for the reading head with
address 0 is called up by applying the operating
voltage (+24 V DC) to A00, and the error counter
for the reading head with address 1 by applying
the operating voltage to A01. Inputs A00 and A01
have higher priority than the rotary switch, i.e. if
the operating voltage is applied to input A00 the
display changes to the error counter of the reading
head with address 0. Input A00 has highest priority
and asserts its display even if operating voltage is
present at A01. The maximum value of the error
counters is 65535. An existing error is only counted
once. If the „OUT“ signal is interpreted as an error
(see page 59 - DIP switch S3) it is included in the
count. The error counters are reset when the error
memory is deleted.
LS221
hh:mm:ss
dd:hh:mm
1
34
3
0.012.5 m/s
12.7
1
L
5
F
0
1
+24 V DC
A00
A01
A00
1
+24 V DC
A00
59
65535
DIP
A00, A01
A00,
A01
OUT
S3
ERROUT
SPC
40 ms
P00P18
40 ms
DB
Diagnosis bits at outputs
The diagnosis bits DB, ERR and OUT of the indivi-
dual bus addresses are output for at least 40 ms,
or as long as a signal is present, at outputs P00 to
P18 and can thus be processed optionally by an
SPC. In the case of system errors, the error output
is energised (also for at least 40 ms).
The outputs are allocated as follows:
诊断输出 / Diagnosis output at terminals
总线地址 3
Bus address 3
P18
-
P17
-
P16
-
P15
OUT
P14
ERR
P13
DB
P12
-
P11
OUT
总线地址 2
Bus address 2
P10
ERR
P09
DB
P08
-
P07
OUT
总线地址1
Bus address 1
P06
ERR
P05
DB
P04
-
P03
OUT
总线地址 0
Bus address 0
P02
ERR
P01
DB
P00
-
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57
WCS-DDM1
DIP
DIP
WCS-DDM1
4
1B
DIP
WCS-DDM1 Display and diagnosis module
Functions of internal DIP switches
The WCS-DDM1 display module is adapted to the
reading heads to be monitored by means of the
internal DIP switches. The display module must be
opened to do so. Unscrew the outer four screws
(Fig. 1A) on the box terminal blocks and remove
the terminal blocks. Then unlock the housing cover
with the display board at the side with the aid of a
screwdriver and remove it (see Fig. 1B). Now the
boards can be removed. The DIP switches are on
the CPU board (page 6, Fig. 2).
1A
2
DIP
1
OFF
ON
S1 - RS 485
S1
开关
/ Switch S1
2
OFF
ON
DIP switch S1 - RS 485 terminating resistor
RS 485 终端电阻
关
开
RS 485 terminating resistor
disabled
enabled
图 1 / Fig. 1
打开显示模块
Opening display module
DIP
1
OFF
ON
S2 -
S2 开关 / Switch S2
2
x
x
DIP switch S2 - display resolution
显示精度
WCS
预留
Display resolution
WCS
res.
DIP
S3 -
DIP switch S3 - selection of reading head type
The display module must be set to the correct
baud rate and data protocol to permit a certain
reading head type to be monitored.
The baud rate is set by means of switches 1 ... 3
and the data protocol by switches 4 ... 6. Switch 7
determines whether the OUT signal (reading head
outside code rail) is regarded as an error or not.
Switch 8 is without function.
Example:
SwitchS3 - 1 = ON, 2 = ON, 3 = OFF, 4 = ON,
5 = OFF, 6 = OFF,7 = ON, 8 = OFF,
signifies that the display module is set to baud rate
19.2 kbaud and protocol 3 (reading head type
LS246 or LS146). „OUT“ is not treated as an error.
The possible settings are described in detail in the
following tables.
Setting baud rate
S3
4 ... 6
S2
1 ... 3
7
OUT
8
S1
S3 - 1 = ON, 2 = ON, 3 = OFF, 4 = ON,
5 = OFF, 6 = OFF,7 = ON, 8 = OFF,
图 2 / Fig. 2
DIP 开关的布局
Layout of the DIP switches
LS146
3
„OUT“
19.2 kbaud
LS246
S3 开关 / Switch S3
1
OFF
ON
OFF
ON
OFF
ON
OFF
ON
2
OFF
OFF
ON
ON
OFF
OFF
ON
ON
3
OFF
OFF
OFF
OFF
ON
ON
ON
ON
波特率 / Baud rate
187,5 kBaud
62,5 kBaud
31,25 kBaud
19,2 kBaud
9,6 kBaud
38,4 kBaud
2,4 kBaud
res.预留
读码器型号 / Reading head type
LS - 1 -
LS - 2 -
LS - 3 -
LS - 4 -
LS - 5 -
LS - 6 -
LS - 7 -
n/a 无定义
58
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WCS-DDM1
WCS-DDM1 Display and diagnosis module
Setting data protocol
S3 开关 / Switch S3
4
OFF
ON
OFF
ON
OFF
ON
OFF
ON
5
OFF
OFF
ON
ON
OFF
OFF
ON
ON
6
OFF
OFF
OFF
OFF
ON
ON
ON
ON
数据协议 / Data protocol
1, 2
3
3 no Parity
3 extended
1 WCS1
2 WCS1
res.预留
res.预留
读码器型号 / Reading head type
LS - - 1
LS - - 6
LS - - 7
LS - - 6
LS - - 4
LS - - 5
n/a 无定义
n/a 无定义
Setting error memory
S3 开关 / Switch S3
7
OFF
ON
8
x
x
错误内存 Error memory
OUT is an error
OUT is not an error
OUT 是一个错误
OUT 不是一个错误
Error signals in display module
Error signals are output in the following format:
„Err xx“. The error numbers „xx“ and their signifi-
cance can be seen from the following table:
Error
Code
1
2
Cause
Reading head cannot calculate positional
value because:
Optical unit is dirty
Plastic liners are scratched
Direction of reading head to code rail
incorrect
Light barriers have failed
Remedy
Provide for optical system to be cleaned
Align reading head and code rail correctly.
Install reading head correctly, see p. 9f
Send reading head in for repair
Send reading head in for repair
Send reading head in for repair
Send reading head in for repair
This error ocours after power on only or
RESET.
Check cable connection from
reading head to interface module;
check shielding concept;
check EM compatibility of system
Check cable connection from reading
head to interface module; check operating
voltage of reading head
3
4
5
6
7
8
9
10
11
12
13
RAM
EPROM
ROM
RAM error reading head
EPROM error reading head
ROM error reading head
Reserved
No position value available
Data transmission error between reading
head and interface module, data
transmission is disturbed
Reading head cannot be activated by
interface module
18
21
22
23
24
25
26
27
30
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59
Description of protocol data
Activation of reading head
A0, A1A1A0读码器地址
0
0
1
1
F0F0
0
1
0
1
0
1
地址 0
地址 1
地址 2
地址 3
读码器的功能字
传送位置数据
传诵诊断结果
A1A0
0
0
1
1
F0
0
1
0
1
0
1
Reading head address 0
Reading head address 1
Reading head address 2
Reading head address 3
Function number for reading head
Transmitting positional value
Transmitting diagnosis result
F0=1
WCS3A
DB
1
WCS2A,
F0
Diagnosis function F0=1
The reading head can be requested to perform a
diagnosis of the optoelectronics by means of the
request byte. The reading head must be outside
the code rail. On the new generation reading head
types (WCS2A, WCS3A), the degree of dirt accu-
mulation on the optical unit is monitored automati-
cally during operation and the diagnosis bit (DB)
set if dirt accumulation is too high. Thus the speci-
fic request for diagnosis to the reading head via F0
in the request byte is no longer necessary. Howe-
ver for reasons of downwards compatibility this
function is also supported by the new reading
heads.
Data from reading head
F0 = 0 (传送位置数据)
/ Function number for reading head F0 = 0 (Transmitting positional value)
ERR
0
DB
0
OUT
0
Current positional value P18, binary coded
Optical syst. reading head
当前位置在P18,二进制码
读码器离开编码尺,无数据
good
好
Reading head outside code rail, no positional value
001
P0...P18 = 0 读码器有一部分离开编码尺
P0...P18 = 0 -> Reading head is partially out of the code rail
P0 = 1, P2...P18 = 0 -> Reading head is complete out of the code rail
Current positional value P18, binary coded
good
好
P0 = 1, P2...P18 = 0 读码器完全离开编码尺
0
0
1
1
1
x
0
1
x
当前位置在P18,二进制码
bad
bad
-
坏
读码器离开编码尺,无数据
No positional value, reading head outside code rail
No positional value, error signal from reading head, error number P04, binary coded
坏
无数据,从读码器发出错误信号,错误代码P04,二进制码
DB
Diagnosis bit DB displays the result of the automa-
tic self diagnosis of the reading head.
F0 = 1 (传送诊断结果)
/ Function number for reading head F0=1 (Transmitting diagnosis result)
ERR
0
DB
1
OUT
0
Optical syst. reading head
Diagnosis invalid, reading head not outside code rail
无效诊断,读码器在编码尺上
-
诊断结果在P18
Diagnosis result P18
011
P18 = 0
P18 > 0
1xx
Error signal from reading head, error no. P04, binary coded
好
/ good
坏
/ bad
-
从读码器发出错误信号,错误代码P04,二进制码
60
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ERR
OUT
OUT
"OUT"
ERR and OUT signal
OUT signal
The "OUT" signal may be desired and correct,
e. g. if the code rail is interrupted and the WCS (or
the reading head) transmits this information bet-
ween the separate rail sections to the control.
However if the "OUT" signal should not appear, the
following test steps must be carried out:
Remedy
- Align code rail exactly
- Align reading head
- Use guide system for reading head
- Clean optical unit
- Use cleaning system for reading head
- Replace plastic linings
- Protect reading head from external light
"OUT"
Result of test
Top of code rail is outside tolerance
range of reading head
Plastic liners in front of optical unit are
dirty
External light (in particular sunlight)
shining into gap in reading head
If these steps do not solve the problem, the rea-
ding head must be sent in for repair.
ERR signal
Error signals of the WCS system:
Cause
Reading head cannot calculate positional
value because:
Optical unit is dirty
Plastic liners are scratched
Direction of reading head to code rail
incorrect
Light barriers have failed
3
4
5
6
7
8
9
10
11
12
13
Provide for optical system to be cleaned
Align reading head and code rail correctly.
Install reading head correctly, see p. 9f
Send reading head in for repair
Send reading head in for repair
Send reading head in for repair
Send reading head in for repair
Remedy
ERR
WCS
Error
Code
1
2
RAM
EPROM
ROM
RAM error reading head
EPROM error reading head
ROM error reading head
Reserved
No position value available
Data transmission error between reading
head and interface module, data
transmission is disturbed
This error ocours after power on only or
RESET.
Check cable connection from
reading head to interface module;
check shielding concept;
check EM compatibility of system
Check cable connection from reading
head to interface module; check operating
voltage of reading head
Reading head cannot be activated by
interface module
14Reading head is in initialising or diagnosisWait for completion of initialising; end
routinediagnosis (set selector switch on interface
module to 0 ... 7)
Interface module is not set forSend interface module in for correct
communication with several reading headsconfiguration to be set
15
19
20
RAM
EPROM
RAM error in interface module
EPROM error in interface module
Send interface module in for repair
Send interface module in for repair
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Connection of reading heads to interface module / control
RS 485
RS 485
Profibus
RS 485
Stahltronic
WCS
Connection of RS 485 reading heads to inter-
face moule/control
The RS 485 interface which permits several end-
of-line devices to be interconnected via a bus line
has proven extremely successful in practice. Due
to its reliability, it is used with many bus systems
such as Profibus. In the WCS system, the RS 485
interface is used for data communication between
reading head and control. Also when Stahltronic
interface modules are used, data transmission
between the reading heads and the interface mo-
dule takes place via an RS 485 interface.
Reading head addresses
If several devices are interconnected in a bus, the
bus users must have different addresses. The data
in the bus can then be clearly assigned by means
of the relevant bus address. The WCS bus is desi-
gned in such a way that the control or interface
module functions as a master. The WCS reading
heads are slave users and are interrogated (pol-
led) cyclically by the master.
If only one reading head is connected to the con-
trol or interface module, this reading head always
receives the address 0. A maximum of four WCS
reading heads (addresses 0 ... 3) can be connec-
ted to an interface module or an RS 485 interface
of the control via an RS 485 bus line.
The reading head is available with four different
addresses. The reading head address is included
in the type designation (see also p. 70). WCS2 and
WCS3 reading heads can be connected in one bus
line.
Example:
LS221-0: Reading head with address 0
LS221-1: Reading head with address 1
If the address is not clearly stated, e. g. LS221,
this is synonymous with address 0. The master
does not require an address of its own, however it
must know the number of reading heads connec-
ted. On this point, see the description of the rele-
vant interface module.
Information and installation hints for configuration of
the reading head address can be requested from us
or downloaded from our Internet home page.
RS 485
WCS
RS 485
RS 485
0
0 ... 3
WCS3
4
WCS2
LS221-0:
LS221-1:
LS221
0
1
0
62
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RS 485
RS 485
读码器
Cable routing in the RS 485 bus
Cable routing in the RS 485 bus
The data cable must be installed in such a way
that an in-line connection always results between
the first and the last bus user. This in-line connec-
tion must be terminated at the beginning and the
end by a terminating resistor (resistance value:
120 ... 150 Ohm).
The RS 485 terminating resistors are integrated
into the WCS reading heads and the WCS inter-
face modules and can be activated or deactivated.
In the case of interface modules with field bus in-
terface (Profibus, DeviceNet, CANopen), the termi-
nating resistor can be activated or deactivated
from outside. This is not possible in the case of the
interface module with parallel interface and the
WCS reading heads due to the type of housing
and protection class. Thus when ordering, it must
be stated whether the device is to be supplied with
or without RS 485 terminating resistor.
In the simplest case, only one reading head is
connected to the control or the interface module. In
this case, there is one device at the beginning and
one device at the end of the data line. The RS 485
terminating resistor is activated on both devices.
If two reading heads are connected to a serial
communication channel or interface module, two
wiring versions are possible:
a)The RS 485 terminating resistor is activated on
both reading heads. In this case there is a rea-
ding head both at the beginning and the end of
the data line, the interface module is in bet-
ween. It has no terminating resistor. In this versi-
on, each reading head is connected to the inter-
face module with a separate data cable.
b)The interface module is at the beginning of the
data line, with the RS 485 terminating resistor
activated. The RS 485 terminating resistor is
also activated on the reading head at the end of
the data line. The second reading head has no
terminating resistor. It is connected to the in-line
connection between the interface module and
the first reading head with a short spur line
(length <1 m). The BT111 bus terminal is used
to connect the spur line (see p. 65).
120 ... 150 Ohm
RS 485
DeviceNet, CANopen
接口或控制器(PLC)
Profibus,
RS 485
读码器
读码器
RS 485
RS 485
接口或控制器(PLC)
方法 a / version a
RS 485
读码器
RS 485
RS 485
2
支线(最长1米)
2
1 m
BT111
1
65
读码器
3
1
2
b
4
The decision as to which of the wiring versions is
more suitable must be taken dependent on the
individual application.
If three or four reading heads are used on the
same interface module, they must be connected
between the end-of-line devices to the in-line con-
nection via spur lines (as in version b).
接口或控制器(PLC)
方法 b / version b
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63
RS 485
Cable routing in the RS 485 bus
读码器
支
线
(
最
长
1
米
)
读码器
接口或控
制器(PLC)
读码器
总线分线盒
总线分线盒
RS 485 总线
RS 485 BUS
Example
1
RS 485
a
1)The longitudinal and vertical travel of a transport
vehicle is to be measured.
The control and the interface module are on the
vehicle, i. e. the control travels together with the
vehicle. The length of the data cable between
the reading heads and the interface module is
relatively short. In this case it is an advantage to
connect each reading head to the interface mo-
dule with a separate data cable. Both reading
heads are equipped with RS 485 terminating
resistors, the interface module has no resistor
(version a).
2)On a crane, the travel along the crane runway
and the crane bridge is to be measured. The
control and the interface module are in a control
centre, i. e. the control is stationary. The di-
stance between the interface module and the
reading heads is great. In this application, it is
advisable to connect both reading heads to the
interface module with one data cable. The rea-
ding head on the crane bridge and the interface
module are equipped with the RS 485 termina-
ting resistor. The second reading head on the
crane runway has no terminating resistor. It is
connected to the data cable via a short spur line
(version b).
2
读码器
Reading heads
RS 485
b
分线盒
Bus terminal
起重机控制器
crane control
64
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BT111
BT111
63
BT111
BT111
5 ... 9 mm
BT111
RS 485
BT111 bus terminal
BT111 bus terminal
The bus terminal is used as terminal connection
when a reading head is connected to the RS 485
data line via a spur line (see also p. 63).
It can also be used to reduce the cross-section of
data cables, e. g. if due to the diameter of a cable
(festoon cable) it is not possible to connect the
reading head directly to the incoming data cable.
The bus terminal provides an optimum connection
of the data lines and the shielding so that reliable
data transmission is always ensured.
The PG glands on the bus terminal are suitable for
cable diameters of 5 ... 9 mm.
BT111
BT111 terminal connection
端口
Terminal
UB+
SDA
SDB
GND
PE
名称
UB+ (24 V DC)
Designation
UB+ (24 V DC)
Data line RS 485+ to reading head
Data line RS 485- to reading head
GND
Protective earth
到读码器的数据线RS 485+
到读码器的数据线RS 485-
GND
接地保护
Attention:
The housing of the bus terminal must be connec-
ted to PE.
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Data cables
RS 485
42
RS 485
RS 485
RS 485 data cable
A 4-wire paired shielded data cable must be used
for the RS 485 data transmission. One pair of wi-
res is used for the supply voltage and one pair for
the RS 485 data connection.
The maximum length of the cable depends on the
one hand on the capacity of the data cable (wire to
wire) for data transmission, on the other hand on
the cross-section of the cables for the voltage sup-
ply of the reading heads.
A small wire cross-section and thus a low cable
capacity is an advantage for data transmission,
however for the voltage supply as great a cross-
section as possible is desirable. The table below
illustrates the cable lengths possible dependent on
the cable cross-section.
电线直径
Cable diameter
0,14 mm²
0,22 mm²
0,25 mm²
0,28 mm²
0,34 mm²
0,50 mm²
AWG
1
~ 26
~ 24
No. reading heads without heating
2
110 m
170 m
190 m
220 m
250 m
400 m
3
70 m
110 m
130 m
150 m
180 m
270 m
4
50 m
80 m
90 m
110 m
140 m
200 m
1
15 m
30 m
35 m
40 m
50 m
70 m
200 m
320 m
350 m
400 m
读码器个数(无加热)
No. reading heads with heating
2
10 m
15 m
17 m
20 m
25 m
35 m
3
7 m
10 m
12 m
15 m
17 m
25 m
4
5 m
7 m
8 m
10 m
12 m
17 m
读码器个数(加热)
~ 22
~ 20
500 m
500 m
电容
Capacity
60 pF
90 pF
120 pF
RS 485
接口
RS 485 interface
19,2 kb
(LS246)
500 m
500 m
500 m
62,5 kb187,5 kb
(LS221)(LS211)
500 m
450 m
400 m
300 m
275 m
250 m
WCS2
1
3 x 2
2
6
The calculations are based on the most unfavoura-
ble case: All the reading heads are at the end of
the data line. In the case of long cable lengths and
if several WCS2 reading heads with heating facility
are connected, 6-wire data cables (3 x 2) can be
used. In this case, two pairs are used for voltage
supply (doubling the cable cross-section) and one
pair for the RS 485 data line.
The table on the left shows the cable lengths pos-
sible dependent on the cable capacity (wire to
wire). The number of reading heads connected is
immaterial.
SSI data cable
A 6-wire shielded data cable (3 x 2, paired) must
be used for SSI data transmission. One pair of
wires is used for the supply voltage, one pair for
the CLK and one pair for the DATA data line. The
cable lengths technically possible can be seen
from the table. In the case of long cable lengths
(above 12 m) between SSI reading head and con-
trol, we recommend using the SSI interface modu-
le. In this case the data are transmitted asynchro-
nously via the RS 485 interface from the reading
head to the interface module, conversion to SSI
protocol takes place immediately adjacent to the
control (see also p. 36f.)
SSI
接口
SSI interface
125 kHz
60 pF
90 pF
120 pF
200 m
150 m
100 m
250 kHz
100 m
80 m
60 m
500 kHz
30 m
25 m
20 m
SSI
SSI
2
SSI
RS 485
1
CLK
12 m
6
1
1
3
SSI
SSI
36
66
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Cable installation and shielding
WCS-
DCS
WCS-
DCF
120 pF/m
0,25 mm²
6 (3 x 2)
7,5 mm
-5...70°C
WCS-DCF
WCS-DC
WCS-DCS
WCS-DCF
电容
Capacity (wire-to-wire)
120 pF/m
0,14 mm²
6 (3 x 2)
5,8 mm
-30...70°C
WCS-DCS
横截面
Cross-section
线数
Number of wires
RS 485SSI
Data cable WCS-DC
Two types of data cable are offered:
- WCS-DCS for stationary installation
- WCS-DCF for installation in festoon systems and
chains
The data cables are paired and have a tinned brai-
ded cable shield. The braiding encloses all the wire
pairs. The parameters of the data cables suitable
for RS 485 and SSI data transmission are listed in
the table on the left.
Cable installation
The precondition for trouble-free data transmission
is that the data cables are installed in such a way
as to prevent interference from electromagnetic
fields and other disturbances. In order to install the
cables to ensure EMC, it is necessary to divide
them into groups and install these groups separa-
tely.
外径
External diameter
工作温度
Temperature range
订货型号
Order-no.
A
0 ... 60 V
0 ... 230 V
B
60 ... 400 V
C
400 V
Group A
-shielded data cables (including analog)
-unshielded cables for direct and alternating volta-
ges 0 ... 60 V
-shielded cables for direct and alternating volta-
ges 0 ... 230 V
-coaxial cables for monitors
Group B
-unshielded cables for direct and alternating volta-
ges 60 ... 400 V
Group C
-unshielded cables for direct and alternating volta-
ges greater than 400 V
Shielding cables
Shielding is a means of reducing electromagnetic
interference. To prevent these error currents them-
selves becoming a source of interference, a low-
ohm or low-impedance connection to the protecti-
ve earth is particularly important. Use only cables
with a braided shield (avoid foil shields). The shield
is brought into contact on both sides, i. e. in the
panel box and on the reading head (via the cable
lug on the reading head housing).
In exceptional cases, connecting the shield on one
side only may be better, if
-no equipotential cable is or can be installed
and/or
-a foil shield is used.
The following points must also be observed for
shielding:
-Use metal cable clips which enclose the shield
over a large area.
-Bring the cable shield into contact with the earth
bar immediately after its entry into the panel box.
-Lead protective earth connections to a point in
star form
-Use the largest cable cross-sections possible for
grounding.
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Notes for use
Break in code rail
The WCS principle permits a break in the code rail.
A minimum gap of 85 mm between two code rail
sections must be observed.
The reading head recognises that it is leaving the
code rail and signals "OUT" to the control.
Due to the length of the reading head, the total
width of the OUT window is:
B = A + 160 mm
Replacing a code rail
If a code rail is bent or destroyed, it can be reme-
died as follows: Try to bend the code rail back into
shape. Make sure that the reading head does not
brush against the code rail when travelling over
this section.
If it is not possible to bend the code rail back into
shape, the complete rail or a section of it must be
replaced. On short runways, it is preferable to re-
place the complete code rail, on longer runways it
is possible to replace the damaged section only.
Calculate the beginning and end position of the
code rail to be replaced. The section of code rail is
ordered stating these two positional values and the
type of code rail (WCS2, WCS3, stainless steel,
laminate, height).
Replacing the complete code rail
The method of replacing the code rail is analogous
to that for initial installation. To avoid having to
reprogram the stopping positions in the control, the
following sequence is to be recommended:
reading head to a defined position, fix it in
position and read positional value
code rail
code rail and move it until the reading
head signals the same position to the control as
for the old code rail.
the code rail in position
Replacing a section
If a section is replaced, the replacement section
must overlap the installed code rail at the begin-
ning and the end by approx. 10 cm. This additional
length at the beginning and the end must be taken
into account when calculating the beginning and
end position of the code rail to be replaced.
Cut out the faulty section of code rail. Place the
replacement section onto the code rail so that the
code pattern of both rails matches.
Join the replacement section to the existing code
rail.
Recommended method of joining the code rails:
Stainless steel:spot welding, riveting
Laminate:riveting, stapling
85 mm
"OUT"
B = A + 160 mm
编码尺断开
Break in code rail
"OUT"
WCS2, WCS3,
1.
2.
3.
4.
10 cm
68
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Notes for use
WCS
WCS2
WCS3
18
WCS2
Difficult ambient conditions
The WCS scans the code rail opto-electronically.
The optical system prevents use in paint cabins or
in installations with water vapour or spray. Howe-
ver the WCS2 has proved successful in dusty am-
biences (e. g. foundries). In these ambiences, we
recommend using the WCS2 reading head with
the aluminium profile system (see p. 18ff.). The
WCS2 reading head is less sensitive to dirt than
the WCS3 reading head due to the smaller reading
gap. The WCS2 reading head will receive additio-
nal protection from being installed in a guide trol-
ley. As an option, brushes for cleaning the code rail
may also be attached to the guide trolley.
11
Cleaning the reading head
The quick-action lock on the mounting plate ena-
bles the reading head to be removed within a few
seconds. After removal, the transparent protective
liners which protect the reading area of the reading
head are cleaned using a clean cotton rag. If they
are very soiled, the liners can also be easily remo-
ved and cleaned with warm water
(if necessary with the addition of washing-up li-
quid). If the surface is scratched, the protective
liners must be replaced (see also page 11).
Outdoor use
For WCS applications in the open air we recom-
mend the WCS2 system:
-Use of the WCS2 reading head with space hea-
ting facility
-Installing code rail with aluminium profile system
(see p. 16ff.)
-Aluminium profile system suspended, i. e. code
rail points downwards (any dirt falls downwards)
-Use of stainless steel code rail (increased tempe-
rature range of stainless steel code rail)
-Guide trolley with cleaning brush option (additio-
nal enclosure for reading head and code rail cle-
aned if it should become soiled) and steel wheels
-Instal WCS system in a sheltered position or
protect with a suitable roof (do not instal on wea-
ther side, rain or snow must not enter gap in rea-
ding head)
Further notes
You will find further notes for use on our Internet
homepage.
WCS2
WCS2
16
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Type summary for reading heads
WCS.-LS . . . . - .
WCS.-LS . . . . - .
Reading head address
Option(s)
Data protocol
Baud rate
Hardware
Type
Type
Hardware
2A
3A
1
2
3
WCS2A
WCS3A
RS 485
RS 485
RS 485
RS 485
SSI
RS 485
187,50 kBaud
62,50 kBaud
31,25 kBaud
19,20 kBaud
9,60 kBaud
38,40 kBaud
WCS2A reading head
WCS3A reading head
Reading head with RS 485 interface,
without RS 485 terminating resistor
Reading head with RS 485 interface,
with RS 485 terminating resistor
Reading head with SSI interface
Reading head with RS 485 interface
187.50 kBaud
62,50 kBaud
31.25 kBaud
19.20 kBaud
9.60 kBaud
38.40 kBaud
Reading head with SSI interface
125 ... 500 kHz
Reading head with RS485 interface
Baud rate
1
2
3
4
5
6
1
SSI
125 ... 500 kHz
RS485
1
2
3 (9 bits/byte)
3 (8 bits/byte)
Data protocol
1
6
7
Data protocol 1, data protocol 2 (*)
Data protocol 3 with even parity (9 bits/byte)
Data protocol 3 without parity (8 bits/byte)
Reading head with SSI interface
Data output in binary code
Data output in Gray code
Reading head with option heating
Reading head with option velocity output
Reading head with option integrated display
SSI
0
1
Optiones
H
S
D
Reading head address
RS 485
0
1
2
3
without
Reading head with RS 485 interface
Reading head address 0
Reading head address 1
Reading head address 2
Reading head address 3
Reading head address 0
(*) ...Data protocol as per request byte to
reading head
0
1
2
3
0
Information and installation hints for configuration of
the reading head address can be requested from us or
downloaded from our Internet home page.
70
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接口模块的型号概括
WCS-I . . . . - .
Type summary for interface modules
WCS-I . . . . - .
Number of reading heads
Data output
Terminating resistor
Hardware
Interface
Interface module type "I"
LS211
WCS-IS320IS321
LS221-0
Reading heads type LS211 are connected to interface
modules type "I".
Note: The "2" in types WCS-IS320 and -IS321 means
that a reading head type LS221-0 is connected.
2
P
Interface
Hardware
S
1
2
3
1
Terminating resistor
Data output
No. of reading heads
2
0
1
1
2
3
4
without
1
1 ... 2
1 ... 3
1 ... 4
1 ... 2
InterBus-S
SSI
RS 485
RS 485
Parallel interface
Serial interface
Parallel interface
Push-pull output stage
Serial interface
InterBus-S
SSI
with RS 485 terminating resistor
without RS 485 terminating resistor
Binary code
Gray code
1 reading head can be connected
1 ... 2 reading heads can be connected
1 ... 3 reading heads can be connected
1 ... 4 reading heads can be connected
1 ... 2 reading heads can be connected
WCS-. G . . .
WCS-. G . . .
G
Data output
Reading head type connected
Hardware
Interface module type "G"
Interface
P
Interface
D
C
I
1
Hardware
Connection of reading
head type
Data output
2
0
1
0
Profibus DP
DeviceNet
CANopen
Interbus-S
1
2
Profibus DP interface
DeviceNet interface
CANopen interface
Interbus-S interface
Hardware version 1
Hardware version 2
Type LS246
Type LS221
Binary code
LS246
LS221
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技术参数
WCS2 / WCS3
WCS2
/ min. radius of bend
/ Length
/ Height
WCS3
/ min. radius of bend
/ Length
/ Height
/ Stainless steel code rail
/ Material
/ Thickness
Weight
Storage- and operating temperature
Coefficient of thermal expansion
/ Laminate code rail
/ Material
/ Thickness
Weight
Storage- and operating temperature
Installation temperature
Coefficient of thermal expansion
Polyester laminate
0,7 mm
55 mm: 30 g/m
70 mm: 40 g/m
-40 °C ... 60 °C
10 °C ... 60 °C
2,8e-5/K
0.7 mm
55 mm: 30 g/m
70 mm: 40 g/m
-40 °C ... 60 °C
10 °C ... 60 °C
2.8e-5/K
X 12 Cr Ni 17 7
0,5 mm
55 mm: 175 g/m
70 mm: 240 g/m
-40 °C ... 100 °C
1,6e-5/K
X 12 Cr Ni 17 7
0.5 mm
55 mm: 175 g/m
70 mm: 240 g/m
-40 °C ... 100 °C
1.6e-5/K
300 mm
0,1 ... 314 m
70 mm
300 mm
0.1 ... 314 m
70 mm
500 mm
0,1 ... 327 m
55 mm 或 70 mm
500 mm
0.1 ... 327 m
55 mm or 70 mm
Technical data
WCS2 / WCS3 code rail
Max. pretension force
/ Stainless steel
55 mm
WCS2 / WCS2 code rail
WCS3 / WCS3 code rail
4500 N
-
70 mm
6500 N
5000 N
/ Laminate
55 mm
230 N
-
Mounting brackets
70 mm
340 N
260 N
/ Mounting bracket
/ Material
Temperature range
without fastening screws
2 mm
-40 °C ... 100 °C
直线: 125 g
转弯: 85 g
Stahlblech verzinkt, Dicke 2 mm
-40 °C ... 100 °C
strait: 125 g
for curves: 85 g
Stabilizing profile
/ Stabilizing profile for curves
/ Material
Storage and operating temperature
/ Weight
PVC
-40 °C...60 °C
100 g/m
PVC
-40 °C...60 °C
100 g/m
72
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Technical data
Aluminium profile system
/ Aluminium profile rail
/ Material
Weight
Temperature range
Coefficient of thermal expansion
/ Min. radius of bend
/ Joint for aluminium profile rail
/ Material
/ Weight
/ Rail holder
/ Material
/ Weight
/ Fixing cord
/ Material
/ Weight
/ Powder-coated version
/ Film thickness
100 μm100 μm
WCS2 guide trolley for aluminium profile sy-
stem
/ Material
/ Weight
Wheels
Temperature range
/ Speed
/ Powder-coated version
/ Film thickness
100 μm100 μm
BT111 bus terminal
/ Housing
/ Weight
Protection to EN 60 529
/ Operating temperature
/ Relative humidity
/ Connection
No. of PG glands
External diameter of connection cable
3
5 ... 9 mm
16
200 g
IP 65
-40 °C ... 70 °C
Aluminium
200 g
IP 65
-40 °C ... 70 °C
90% at 20 °C, 50% at 40 °C, non-dewing
Screw terminals, 16-pole
3
5 ... 9 mm
Aluminium
WCS2 - : 1000 g/m
WCS3 : 450 g/m
-40 °C ... 70 °C
2,4e-5/K
WCS2: 1000 mm / WCS3: 700 mm
WCS2-profile: 1000 g/m
WCS3-profile: 450 g/m
-40 °C ... 70 °C
2.4e-5/K
WCS2: 1,000 mm, WCS3: 700 mm
Aluminium
100 g
WCS2:
WCS3:
20 g
100 g
WCS2: Polyamide
WCS3: POM
20 g
Polyethylene
5 g/m5 g/m
Sheet steel, galvanised
1000 g
21.5 mm
2RS
-40 °C ... 70 °C
8 m/s
1000 g
Diameter: 21.5 mm
Wheels with ball bearings (2RS bearings)
-40 °C ... 70 °C
max. 8 m/s
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Technical data
WCS2A / WCS3A
WCS2A / WCS3A reading head
/ Housing
/ Weight
EN 60529
Protection to EN 60529
Relative humidity
Operating temperature
Operating voltage
Power consumption
EMV
EMC
WCS2A
/ Resolution
/ Speed
External diameter of connection cable
WCS3A
/ Resolution
/ Speed
External diameter of connection cable
1,500
位置
/ metre = 0.80 mm
12.5 m/sec
7,5 mm
1,200
位置
/ metre = 0.833 mm
12.5 m/sec
4,5 ... 7,5 mm RS 485
4,0 ... 6,0 mm SSI
0 °C ... 60 °C
-40 °C ... 60 °C
24 V DC ± 20%
2 VA
9 VA
EN 50081-2, EN 50082-1,
A
500 g
IP 54
90% 在 20 °C, 50% 在 40 °C
Plastic
500 g
IP 54
90% at 20 °C, 50% at 40 °C
non-dewing
0 °C ... 60 °C
-40 °C ... 60 °C with heating facility
24 V DC ± 20%
2 VA
9 VA with heating facility
EN 50081-2, EN 50082-1, increased severity
evaluation criterium A
1,200 positions / metre = 0.833 mm
max. 12.5 m/sec
7.5 mm RS485
6.0 mm SSI (with connector option)
1,250 positions / metre = 0.80 mm
max. 12.5 m/sec
7.5 mm
SSI interface
n = 25 or 26
4096
eff. 512
4096
eff. 1024
19
SSI
/ Number of pulses
Number of revs.
Resolution/rev.
Positional output
Rest period
Double interrogation same pos. value
/ Input signal (CLK)
/ Input stage
/ Input voltage
/ Input current
/ Input frequency
/ Input signal (CLK)
/ Method of connection
/ Output voltage
/ Output current
RS 845
< 5 V
max. 60 mA
3...5 V
7...20 mA
100 ... 500 kHz
n = 25 26
4096
512
4096
1024
19
19 bits binary code or
19 bits Gray code
tp = min 20 μs
possible, if tp < 10 μs
tp = min. 20 μs
tp < 10 μs
Optocoupler input
3...5 V
7...20 mA
100 ... 500 kHz
RS 485
< 5 V
max. 60 mA
74
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Technical data
Interface modules
/ Housing
/ Weight
EN 60 529
Protection to EN 60 529
Operating temperature
Relative humidity
/ Operating voltage
Power consumption
EMC
EMC
/ Protective measures
24 V DC ± 20%
2 VA ( )
4 VA (InterBus-S, )
EN 50081-1, 50082-2,
A
200 g
IP 20
0 °C ... 40 °C, PG210, DG210, CG210, IG110
0 °C ... 55 °C, IP110, IS310
Plastic
200 g
IP 20
0 °C... 40 °C, interface PG210, DG210, CG210, IG110
0 °C... 55 °C, Interface IP110, IS310
90% 在 20 °C, 50% 在 40 °C/55 °C,
90% at 20 °C, 50% at 40 °C/55 °C,
non-dewing
24 V DC ± 20%
2 VA (without reading head)
4 VA (InterBus-S, without reading head)
EN 50081-1, 50082-2, increased severity
evaluation criterium A
Overvoltage protection
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WCS2
WCS2 55 mm
WCS2 70 mm
WCS2 55 mm
WCS2 70 mm
WCS3
WCS3 70 mm
WCS3 70 mm
WCS3 70 mm
WCS3 70 mm
WCS2 code rail
WCS2 Code rail, 55 mm, plastic laminate
WCS2 Code rail, 70 mm, plastic laminate
WCS2 Code rail, 55 mm, stainless steel
WCS2 Code rail, 70 mm, stainless steel
WCS3 code rail
WCS3 Code rail, 70 mm, plastic laminate,
without mounting bracket holes
WCS3 Code rail, 70 mm, plastic laminate,
with standard mounting bracket holes
WCS3 Code rail, 70 mm, plastic laminate,
with Vahle VKS mounting bracket holes
WCS3 Code rail, 70 mm, stainless steel,
with standard mounting bracket holes
Tensioning device for stainless steel code rail
Tensioning device for stainless steel code rail
WCS2
WCS2 aluminium profile system
WCS2 aluminium profile complete with
55 mm laminate code rail and fixing cord
WCS2 aluminium profile complete with
55 mm stainless steel code rail and fixing cord
WCS2 aluminium profile rail
Fixing cord
Connector for aluminium profile
Screw-on holder
C
Order list
Order-no.
WCS2-CS55-L1
WCS2-CS70-L1
WCS2-CS55-M1
WCS2-CS70-M1
WCS3-CS70-L0
WCS3-CS70-L1
WCS3-CS70-L2
WCS3-CS70-M1
Order-no.
WCS-MT1
Order-no.
WCS2-CS55-L1-PS1 SET
WCS2-CS55-M1-PS1 SET
WCS2-PS1
WCS-MF1
WCS2-MC1
WCS2-MH1
WCS2-MH2
WCS2-LB1
WCS2-GT09-P1
WCS2-GT-BR
WCS2-MT1
WCS2 55 mm
WCS2 55 mm
WCS2
Holder for mounting in C-profile
Locking brackets for aluminium profile rail
Guide trolley for reading head
Option cleaning brushes for guide trolley
WCS2
/ Powder-coated version
Fitting tool for WCS2 aluminium profile system
WCS2 55 mm
WCS2 aluminium profile powder coated, complete with
55 mm stainless steel code rail and fixing cord
WCS2 aluminium profile powder coated, complete with
55 mm laminate code rail and fixing cord
Stainless steel connector for aluminium profile rail
Locking bracket for alu profile rails, powder coated
Guide trolley for reading head, powder coated
WCS2-CS55-M1-PS1-C SET
WCS2 55 mm
WCS2-CS55-L1-PS1-C SET
WCS2-MC2
WCS2-LB1-C
WCS2-GT09-P1-C
WCS3
WCS3 aluminium profile system
WCS3 aluminium profile complete with
70 mm laminate code rail and fixing cord
WCS3 aluminium profile complete with
70 mm stainless steel code rail and fixing cord
WCS3 aluminium profile rail
Fixing cord
Connector for aluminium profile rail
Screw-on holder
Order-no.
WCS3-CS70-L1-PS1 SET
WCS3-CS70-M1-PS1 SET
WCS3-PS1
WCS-MF1
WCS3-MC1
WCS3-MH1
WCS3-MH2
WCS3-MT1
WCS3 70 mm
WCS3 70 mm
WCS3
C
Holder for mounting in C-profile
Fitting tool for WCS3 aluminium profile system
WCS3
76
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Mounting bracket system for WCS code rail
Mounting bracket, straight section
Screw-on mounting bracket, straight section
C
Mounting bracket for C profile, straight section
Mounting bracket, bend
Screw-on mounting bracket, bend
C
WCS
250 m
/ Powder-coated version
Mounting bracket, straight section
C
Mounting bracket for C profile, straight section
Mounting bracket for C profile, bend
Stabilising profile for WCS code rail
max. 250 m (for mounting bracket, bend)
Order-no.
WCS-MB
WCS-MB1
WCS-MB2
Order list
WCS-MB-B
WCS-MB1-B
WCS-MB2-B
WCS-SP2
WCS-MB-B-C
WCS-MB2-B-C
WCS2A
RS 485
RS 485
RS 485
RS 485
RS 485
RS 485
RS 485
RS 485
RS 485
RS 485
RS 485
RS 485
SSI
SSI
WCS2A reading head
187.5 kBaud
187.5 kBaud
62.5 kBaud
62.5 kBaud
19.2 kBaud
19.2 kBaud
3
3
Order no.
WCS2A-LS211
WCS2A-LS111
WCS2A-LS221
WCS2A-LS121
WCS2A-LS246
WCS2A-LS146
WCS2A-LS310
WCS2A-LS311
H
Reading head with RS 485 interface, 187.5 kBaud
with RS 485 terminating resistor
Reading head with RS 485 interface, 187.5 kBaud
without RS 485 terminating resistor
Reading head with RS 485 interface, 62.5 kBaud
with RS 485 terminating resistor
Reading head with RS 485 interface, 62.5 kBaud
without RS 485 terminating resistor
Reading head with RS 485 interface, 19.2 kBaud
data protocol 3, with RS 485 terminating resistor
Reading head with RS 485 interface, 19.2 kBaud
data protocol 3, without RS 485 terminating resistor
Reading head with SSI interface,
binary code
Reading head with SSI interface,
Gray code
Option additional heating facility for reading head
WCS3A
RS 485
RS 485
RS 485
RS 485
RS 485
RS 485
RS 485
RS 485
RS 485
RS 485
RS 485
RS 485
SSI
SSI
WCS3A reading head
187.5 kBaud
187.5 kBaud
62.5 kBaud
62.5 kBaud
19.2 kBaud
19.2 kBaud
3
3
Order no.
WCS3A-LS211
WCS3A-LS111
WCS3A-LS221
WCS3A-LS121
WCS3A-LS246
WCS3A-LS146
WCS3A-LS310
WCS3A-LS311
Reading head with RS 485 interface, 187.5 kBaud
with RS 485 terminating resistor
Reading head with RS 485 interface, 187.5 kBaud
without RS 485 terminating resistor
Reading head with RS 485 interface, 62.5 kBaud
with RS 485 terminating resistor
Reading head with RS 485 interface, 62.5 kBaud
without RS 485 terminating resistor
Reading head with RS 485 interface, 19.2 kBaud
with RS 485 terminating resistor, data protocol 3
Reading head with RS 485 interface, 19.2 kBaud
without RS 485 terminating resistor, data protocol 3
Reading head with SSI interface,
binary code
Reading head with SSI interface,
Gray code
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WCS3A
Options for reading head WCS3A
Option heating
Option integrated position display
Option digital velocity output
9
9
Order list
Order no.
H
D
S
WCS3-CON-SCR
WCS3-CON-M12
Sub-D
Sub-D
5
M12
Option 9-pole Sub-D connector with screw terminals
Option Adapter 9-pole Sub-D female connector to
5-pole M12 male connector
Interface module
RS 485
RS 485
RS 485
RS 485
Interface module with parallel interface, binary code,
with RS 485 terminating resistor
Interface module parallel interface, binary code,
without RS 485 terminating resistor
Interface module with parallel interface, Gray code,
with RS 485 terminating resistor
Interface module with parallel interface, Gray code,
without RS 485 terminating resistor
Interface module with SSI interface,
for reading head type LS211, binary code
Interface module with SSI interface,
for reading head type LS211, Gray code
Interface module with SSI interface,
for reading head type LS221, binary code
Interface module with SSI interface,
for reading head type LS221, Gray code
Interface module with Profibus DP interface
Interface module with DeviceNet interface
Interface module with CANopen interface
Interface module with InterBus-S interface
Interface module with Modbus interface
Interface module with Ethernet interface
Order no.
WCS-IP110
WCS-IP120
WCS-IP111
WCS-IP121
WCS-IS310
WCS-IS311
WCS-IS320
WCS-IS321
WCS-PG210
WCS-DG210
WCS-CG210
WCS-IG110
WCS-MBG110
WCS-EG210
SSI
SSI
SSI
SSI
LS211
LS211
LS221
LS221
Profibus DP
DeviceNet
CANopen
InterBus-S
Modbus
Ethernet
WCS2 / WCS3WCS2 / WCS3 bus terminal and data cable
Bus terminal with 3 Pg glands
Order-no.
WCS-BT111
WCS-DCS
WCS-DCF
RS 485
RS 485
SSI
SSI
6
6
3 x 2
6-core data cable (3 x 2) for RS 485 and SSI interface
(for stationary use)
flexible 6-core data cable for RS 485 and SSI interface (for
use as festoon cable)
78
样本内容更改时恕不通知
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2007年03月 .803773 03/07 02
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