位置编码系统WCS手册(中文)

位置编码系统WCS手册(中文)


2024年4月23日发(作者:)

㸜䐤⢁㕌㻖㵔 WCS

POSITION ENCODING

SYSTEM WCS

䁂㾮㬷⥂

Product Information

毫米级—用于物流行业的精确测量

MILLIMETRE-EXACT MEASUREMENT

FOR MATERIAL HANDLING

WCS 位置编码系统

WCS绝对值定位系统是倍加福公司为物流

行业的客户提供的一个安全可靠的测量位置

的解决方案。

WCS能够精确地对移动物和被搬运物料进

行定位,而且具有断电保护功能。

Position encoding system WCS

With the absolute WCS position encoding system,

Pepperl+Fuchs GmbH offers its customers a tried-

and-tested system of positional measurement for

material handing.

The WCS reliably determines with millimetre

accuracy the position of your means of transport

and thus of the materials being transported.

Even a power failure cannot disconcert the WCS.

The position encoding system is constantly being

improved in close cooperation with the customers.

Thus with the WCS you will always be on the right

track in the future, too.

在与客户紧密合作的过程中,我们的产品在

不断的改进与更新。因此选择WCS,您也

可以在未来保持领先地位。

WCS

功能描述

WCS

Description of function of the WCS

Description of function

The WCS position encoding system comprises in

the main two components: the code rail, which is

the information carrier for the absolute code, and

the reading head, which scans the code rail opto-

electronically.

The code rail is installed parallel to the runway of

the vehicle and thus assigns a clear position to

each point on the runway. It is possible to install

the code rail only where positioning is required.

The system permits the code rail to be installed in

bends and branches to be constructed.

The code rail is manufactured individually for each

order and is supplied in a coil. Unless ordered

otherwise, the code rail always begins with a posi-

tional value of 0. The maximum length of the code

rail is 327 m. Numerous fitting aids are available

for speedy installation of the code rail.

The code rail is scanned with a U-shaped reading

head. The reading head detects a new positional

value every 0.8 mm (WCS3) or 0.833 mm (WCS2).

After being placed onto the code rail, the reading

head calculates the positional value without refe-

rence points and without delays.

Scanning the code rail is reproducible, reliable and

independent of temperature fluctuations even at

very high velocities The positional value can be

transmitted directly from the reading head to the

control via a serial RS 485 interface or an SSI in-

terface.

Various interface modules are available for con-

nection to standard interfaces,

such as:

-Parallel

-Profibus DP

-DeviceNet

-InterBus-S

-CANopen

-SSI

Up to four reading heads can be connected simul-

taneously to all the interface modules apart from

the SSI interface.

327

0.8 mm (WCS3)

0.833 mm (WCS2)

RS 485SSI

-

-

-

-

-

-

Parallel

Profibus DP

DeviceNet

InterBus-S

CANopen

SSI

SSI

4

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WCS

WCS

WCS

Areas of application and application examples

Areas of application of the WCS

The WCS can be used wherever vehicles are to be

positioned automatically with millimetre accuracy.

The principle of functioning of the WCS permits the

most varied applications, e. g.

-Breaks in the code rail

(change of aisle, switch points)

-Applications with curved and circular runways

-Use of several vehicles behind one another

The increased tolerances of the reading head to

the code rail permit the WCS3 system to be used

for most applications. However in some cases it

may be of advantage to use the WCS2 in con-

junction with the aluminium profile system (p. 16ff).

Here are some examples from the wide range of

possible applications:

Storage and retrieval machines

(high bay warehouses)

Carriages, lifting and lowering stations and traver-

sing carriages are positioned by one reading head

each. The positioning is always absolutely repro-

ducible independent of the length of the code rail.

We recommend the WCS3 system for new high

bay warehouses.

For retrofitting older warehouses, it may be of ad-

vantage to use the WCS2 in conjunction with the

aluminium profile system (p. 16ff):

-simple retrofitting

-high mechanical tolerances possible between

measuring system and carriage

-isolation from travel vibrations

Automatic cranes

Automatic cranes are a typical application case for

the WCS2 in conjunction with the aluminium profile

system. The crane is positioned by a reading head

for both crane and cross travel. The guide trolley

ensures the optimum position of the reading head

to the code rail at any point and isolates it from any

vibrations on the crane runway.

As an option, brushes for cleaning the code rail

can be fitted to the guide trolley. The WCS2 can

then also be used in very dusty ambiences, e. g. in

cement plants or foundries.

WCS2, WCS3

WCS2

16

16

WCS3

WCS2

WCS2

WCS2

WCS3

14

Lifts and lifting/lowering stations

The WCS3 offers the optimum solution for these

applications. The WCS3 reading head scans the

code rail without contact. This has several advan-

tages:

-silent

-no mechanical wear

-long service life

Acceleration and braking ramps can be optimised

by means of the continuous positional measure-

ment. The mounting brackets for the code rail

(p. 14f) permit quick and easy installation of the

code rail in the lift shaft.

6

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WCS

Areas of application and application examples

Galvanising plants

One or more carriages travel behind one another

on a straight runway. The carriages transport the

material to be galvanised automatically to the rele-

vant bath. The WCS has proven itself to be parti-

cularly successful for this application. The WCSA

reading heads are distinguished by a higher lumi-

nous efficiency. Thanks to this, the maintenance

intervals (cleaning the gap in the reading head) are

perceptibly lengthened.

Apart from the WCS3 system, the WCS2 with alu-

minium profile system which is also available with

powder coating, can be used.

WCS

WCSWCSA

WCS3WCS2

WCS3

327

Overhead conveyors

A large number of trolleys must be positioned on a

circular runway - the WCS offers the optimum solu-

tion. Branches (switch points) and bends are pos-

sible. The WCS3 is particularly suitable for this

application.

After a power cut, the current position of the trolley

is transmitted to the control without delay, the trol-

ley need not be moved.

The WCS can also be used for routes longer than

327 m. We would be pleased to assist you in wor-

king out a solution for your particular application.

Please contact us.

WCS3

Studio and theatre equipment

In addition to numerous applications in material

handling, the WCS3 has also proven itself in televi-

sion studios and theatres. Here the WCS is used

for positioning studio/stage lighting and revolving

stages (application with circular runway). Its cha-

racteristics such as silent operation, long service

life and reliability offer the user many advantages.

Particular emphasis must be placed on the mainte-

nance-friendliness of the WCS. If it should be ne-

cessary to replace a reading head, it can be dis-

mantled and refitted within a few seconds. Adjust-

ment is not necessary.

WCS

20 cm

1,500

WCS3

Vehicle identification

This, apart from positioning conveying

vehicles, is an additional application for the WCS

system. A short (clearly defined) section of code

rail is attached to each vehicle, the reading head is

fixed. With a length of code rail of 20 cm on each

vehicle, over 1,500 vehicles can be differently co-

ded.

The positional values, i. e. the vehicle code, are

reliably recognised independent of the vehicle mo-

tions (vibrations, forwarding and reversing). The

WCS3 is used for this application.

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WCS

WCS2A

y轴

y-axis

z轴

z-axis

精度

Resolution

最大速度

Vmax

± 5 mm

± 5 mm

± 0.42 mm

(1200 Pos/m)

12,5 m/sec

WCS3A

WCS reading head

Reading head

IP54

± 12.5 mm

± 10 mm

± 0.40 mm

(1250 pos/m)

12.5 m/sec

The housing of the reading head is made of tough

plastic (protection class IP54). The mounting plate

for attaching the reading head and the mating part

of the plug connector for electrical connection are

part of the supply.

On the inside of the reading head (see also dra-

wings on next page) there are easily replaceable,

transparent plastic liners to protect the reading

area from dirt and damage. There are identification

notches on these liners. These serve to set the

zero point for vertical play (z-axis) of the reading

head. The reference point is the top edge of the

code rail. The reading head can move around the

reference point within the specified tolerances:

WCS2: ±5 mm, WCS3: ±10 mm. If the vertical play

is exceeded, the reading head signals "OUT" (rea-

ding head outside code rail) to the control.

The tolerances for lateral play (y-axis) are given by

the width of the gap in the reading head. Based on

a central position of the reading head above the

code rail, the free play is:

WCS2: ±5 mm, WCS3: ±12.5 mm.

z

WCS3: ±10 mm

y

WCS2: ±5 mm,

"OUT"

WCS2: ±5 mm,

WCS3: ±12.5 mm

z

a: ±10°

b: ±5°

500 mm

The positions are reliably detected in both vertical

(a: ±10°) and horizontal (b: ±5°) inclined positions,

and in bends down to a minimum of 500 mm. If the

positional value cannot be detected, e.g. because

the optical elements are soiled, the reading head

transmits a clear error code.

WCS2A/WCS3A

The hardware and software has been redeveloped

on the basis of the existing WCS reading heads,

utilising new technologies. This can also be seen

from the name - WCS3A. The additional "A" stands

for "advanced technology." The A types are com-

patible with previously supplied reading heads and

have improved characteristics:

-Automatic adustment of light output dependent

upon the degree of dirt accumulation on the op-

tics. This further increases the robustness of rea-

ding heads when dirt builds up.

-Detection of dirt accumulation during operation

(= warning signal)

-Higher ambient temperature up to 60 °C

In addition, the following characteristics of the

WCS3A reading head are new:

-Reliable reading in real time up to a velocity of

12.5 m/s (WCS3: 5.0 m/s)

-Optional 7 segment display integrated into rea-

ding head

-Optional digital output when adjustable limit

velocity is exceeded

y

WCS2A/WCS3A

WCS3A

A

图 1a / Fig. 1a

读码器 / Play in reading head

A

z

y

WCS3A

60 °C

12.5 m/s

(WCS3: 5.0 m/s)

7

图 1b / Fig. 1b

倾斜位置 / Inclined position

8

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WCS

WCS reading head

读码器

WCS2A

WCS2A reading head

图 2 / Fig. 2

识别缺口

Identification notch

读码器

WCS3A

图 3 / Fig. 3

WCS3A reading head

识别缺口

Identification notch

读码器在编码尺上的位置

电线插头必须指向编码递升方向

Position of code rail with respect to reading

head

Electric connection plug must point towards ascen-

ding positional values!

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WCS

WCS reading head

Installation of reading head

The reading head is generally fitted to the vehicle. Howe-

ver it is also possible to install the reading head in a

stationary position and attach a section of code rail to

the vehicle (vehicle identification, see also p. 7).

A special mounting plate is part of the supply of the rea-

ding head. This is attached to the vehicle. If the WCS2

is used with the aluminium profile system and guide

trolley, the mounting plate is already integrated into the

guide trolley. There are dovetail guides with a quick-

action lock on three sides of the reading head housing.

Using one of these guides as required, the reading head

is snapped into place on the guide bar. Thanks to this

quick-action lock, the reading head can be installed very

simply without any adjustment, and replaced quickly if

required.

The reading head can be installed in any position. It is

tough and will function reliably even in a rugged industrial

environment. The reading head is not vulnerable to exter-

nal light sources. However strong sunlight must be pre-

vented from shining directly into the gap in the reading

head.

To ensure long-term fault-free functioning, we recom-

mend ensuring during installation that the gap in the rea-

ding head is protected from dirt and any vapours. The

reading head must be fitted so that the electric connec-

tor plug points in the direction of the ascending positional

values on the code rail.

WCS2

安装板

弹簧锁舌

快锁口

读码器

10

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WCS

M4

WCS reading head

Mounting plate

The mounting plate is attached to the vehicle with M4

screws. When designing the system, we recommend

providing oblong holes to enable the position of the

mounting plate and thus the reading head to be correc-

ted. For installation, the dovetail groove of the reading

head is pushed over the bar on the mounting plate until

the spring tongue snaps into place. To remove the rea-

ding head, the spring tongue is released by turning slight-

ly with a screwdriver and the reading head pushed out of

the guide. The mounting plate is for all reading head

types identical.

安装板

Mounting plate

2

0.5 Nm

Replacement of plastic liners

The plastic liners of the reading head can be replaced

quickly if they are damaged or soiled. Unscrew the two

cross-head screws on each liner and pull off the liner. Fit

in reverse order. The cross-head screws must be tighte-

ned with a max. torque of 0.5 Nm.

We recommend always replacing both liners and also

replacing the seal.

The plastic liners are available as a spare part.

WCS2A

WCS2-PL1

WCS3A

WCS3-PL1

WCS2A reading head:

Plastic liner with seal:

WCS3A reading head:

Plastic liner with seal:

WCS2-PL1

WCS3-PL1

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WCS2/WCS3

Code rail

WCS2WCS3

WCS3

70 mm

2

55 mm70 mm

WCS2

0

WCS2/WCS3 code rail

The code rail, which carries the absolute code, differs

for the WCS2 and the WCS3 and thus cannot be inter-

changed between the two systems. In the case of the

WCS3, the height of the code rail is always 70 mm, for

the WCS2 the code rail can be supplied 55 mm or

70 mm high. Two different materials which have pro-

ven their suitability in practice are available for the

code rail: plastic laminate and stainless steel.

The code rail is supplied in a coil. Unless ordered

otherwise, the code rail always begins with a positional

value of 0.

The black plastic laminate code rail is made of a spe-

cial polyester laminate. It is distinguished by excellent

physical and chemical characteristics with a low dead-

weight. It is extremely elastic and resistant to tearing and

tear growth stresses. The material is neutral vis-à-vis

oils, greases and solvents. Thanks to its resistance to

acids, lyes and aggressive gases, this material is also

suitable for use in galvanising plants.

The laminate code rail is supplied as standard with holes

for mounting (WCS3-CS70-L1, see also drawing below).

When you use a bracket system to install the code rail,

e. g. as shown on page 14, we recommend using the

code rail without holes for mounting (WCS3-CS70-L0).

The laminate code rail can be used within a temperature

range of -40 °C ... 60 °C. Temperatures above 70 °C

lead to material deformation. The specific thermal expan-

sion coefficient is about 2.8 x 10

-5

1/K. Due to the mate-

rial characteristics, the laminate code rail must not be

installed at temperatures below 10 °C. For applications

with high temperature fluctuations (> 50 K) we recom-

mend using the stainless steel code rail.

WCS3-CS70-L1

14

WCS3-CS70-L0

-40 °C ... 60 °C

70 °C

-5

2.8 x 10

1/K

10 °C

(> 50 K)

WCS2 编码尺

WCS2 code rail

6-位数字货号

6-figure item number

(mm)

Dimensions (mm)

a b c

55 7,5 25 编码位置 55 x 0,5 Strip 55 x 0,5

70 15 41 编码位置 70 x 0,5 Strip 70 x 0,5

WCS3 编码尺

WCS3 code rail

6-位数字货号

6-figure item number

12

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WCS2/WCS3

WCS2/WCS3 code rail

The stainless steel code rail is manufactured in cor-

rosion-resistant spring steel. It is rust-proof and dis-

plays high mechanical stability and low thermal expan-

sion. The stainless steel code rail can be used within a

temperature range of -40 °C ... 100 °C.

The specific thermal expansion coefficient is

1.6 x 10

-5

1/K.

Protective gloves must be worn when installing the

stainless steel code rail.

Intalling the code rail

If the positional measurement of a section is to be

uninterrupted, the rail must be fitted in one piece. Basi-

cally there are many methods of fixing the code rail

dependent on the conditions of the application. The

simplest method of installing the code rail is screwing it

down to suitable brackets. When fitting, care must be

taken that the vertical and horizontal tolerances speci-

fied for the relevant reading head are observed.

Grounding of the WCS code rail

We have recommended the grounding of the WCS

code rail up to now. From now on, we regulate the

connection of the code rail with the system ground. The

laminate code rail has to be grounded, too, as the

surface of the laminate code rail is conductive. You will

find the detailed information for the shielding of the

code rail in the Internet version of the WCS catalogue –

beginning with version 10/2006 (file

tdoct0771d_). The description is included in the

chapters of the different installation systems.

Installation of the code rail in the mounting bracket

system:

When using the mounting bracket system, please note

that the code rail is grounded via the brackets

(WCS-MB*). If the brackets have no connection with the

system potential, at least one bracket has to be

grounded at a maximum distance of 40 meters. The

code rail also has to be grounded in circle applications

by using the bended brackets and the stabilizing profile

(WCS-MB*-B and WCS-SP2).

Tensioning device for the stainless steel code rail

Using the tensioning device prevents the stainless

steel code rail buckling due to temperature fluctuations

after installation. It also facilitates installation. Three

holes are punched at the beginning and at the end of

the stainless steel rail and can be used to attach the

tensioning device.

There are two possibilities when using the tensioning

device:

code rail is fixed at one end and tensioned at the

other end using the tensioning device.

code rail is fixed in the middle and tensioned at

both ends using the tensioning device. This method

is of advantage for longer sections (> 50 m).

1.6 x 10

-5

1/K

-40 °C ... 100 °C

WCS

WCS10/2006

tdoct0771d_

(WCS-MB*)

40 m

WCS-MB*-B WCS-SP2

3

2

1.

2.

(> 50 m)

不锈钢编码尺的张紧装置

Tensioning device for stainless steel code rail

不锈钢编码尺

Stainless steel code rail

WCS2, 55 mm

WCS2, 70 mm

WCS3, 70 mm

扭距

Torque

6 Nm

9 Nm

7 Nm

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用支架安装编码尺

Mounting bracket system for code rail

Installing code rail with mounting

bracket system

5

2

( 30 mm x 32 mm )

A new bracket system has been developed for

rapid installation of the WCS code rail.

It consists of brackets for installing straight sec-

tions (Fig. 1) of the code rail, and brackets for in-

stalling the code rail in bends and on circular run-

ways (Fig. 5). The brackets are made of galva-

nised steel plate and supplied pre-assembled.

The mounting brackets can be supplied in two

different designs: a screw-on bracket (Fig. 2) is

bolted onto the substructure, the bracket for instal-

lation in C profile (Fig. 3, 6) is intended for installa-

tion in a C profile rail (30 mm x 32 mm). The brak-

ket system can be used for installing both the lami-

nate and the stainless steel code rails.

Straight section

The mounting brackets for installing straight sec-

tions are fitted to the substructure at intervals of

max. 1.25 m along the runway. The code rail is

pushed into the bracket until it makes contact.

Then the code rail is tensioned and clamped in the

bracket by screwing down the two spanner bolts

(M6 x 12). Tensioning is by pulling on the free end

of the code rail. The counternuts of the bolts are

pressed into the plate of the bracket, i. e. it is not

necessary to hold the nuts down.

When installed correctly, the clamping force on the

brackets is sufficient to prevent the code rail being

pulled out of the bracket.

1

a)

C

3, 6

a)张紧扭矩 7...9 Nm

Tightening 9 Nm

图1 / Fig. 1

固定支架,直线 (WCS-MB)

Mounting bracket, straight section (WCS-MB)

1.25 m

2

( M6 x 12 )

图 2 / Fig. 2

螺纹固定支架,直线 (WCS-MB1)

Screw-on mounting bracket, straight section (WCS-MB1)

( M6 )

C

In addition to clamping, the code rail can be bolted to

the bracket. The two upper unused holes of the

bracket are used for this (M6). Bolting produces a

fixed point between code rail and substructure.

The bolts for the fixed point are not part of the sup-

ply. We recommend at least one fixed point in the

middle of the runway.

It is of advantage to use C profiles for installing the

brackets. They are arranged lengthwise or at right

angles to the travel path. The brackets for installa-

tion in C profile can easily be fixed and aligned in

the profiles.

图 3 / Fig. 3

C型导轨的固定支架,直线 (WCS-MB2)

Mounting bracket for C profile, straight section (WCS-MB2)

图 4 / Fig. 4

实例:固定支架,直线

Application example for mounting bracket, straight section

14

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用支架安装编码尺

5 , 6

Mounting bracket system for code rail

Bend

To produce bends, the mounting brackets for

bends (bend brackets, Figs. 5 and 6) are used

together with a special stabilising profile

(WCS-SP2). The stabilising profile is supplied as a

coil of the length ordered.

The bend brackets are so designed that no vertical

or horizontal offset of the code rail occurs when

moving from the straight section to the bend.

The bend brackets are mounted tangentially along

the arc of the circle or bend (max. support distance

0.7 m, recommended 0.5 m). Then the stabilising

profile is cut to the length of the bend and fitted

into the bend brackets. The code rail is now pu-

shed completely into the groove of the stabilising

profile. Finally the code rail together with the stabi-

lising profile is clamped onto the bend brackets by

means of the clamping screws (M4; allen screws)

and locked with the self-tapping screw supplied.

WCS-SP2

a)

稳定导轨

Stabilising profile

0.5 m

0.7 m

张紧扭矩

4 Nm

Tightening torque 4 Nm

M4

图 5 / Fig. 5

固定支架 ,转弯 (WCS-MB-B)

Mounting bracket, bend (WCS-MB-B)

WCS

64

85 mm

"OUT"

图 6 / Fig. 6

C型导轨的固定支架 ,转弯

(WCS-MB2-B)

Mounting bracket for C profile, bend (WCS-MB2-B)

Circular runway

The following must be observed in the case of a

closed runway (circular runway, oval, ...). Due to

the method of functioning of the WCS, a gap of at

least one reading head length (85 mm) must be

left between the end and the beginning of the code

rail (see also p. 64). At this point, the control recei-

ves the value "OUT"-reading head outside code

rail. If continuous position information is necessary,

two reading heads behind one another must be

used.

Installation position of code rail

The code rail can be installed in any position desi-

red (see Fig. 7). When installing the code rail, care

must be taken that all the mounting brackets are

installed at the same level, i. e. the surface on

which the brackets are installed must be flat.

Powder-coated version

The mounting bracket for straight sections is also

available in a powder-coated version. In this versi-

on, the fixing screws are stainless steel (4VA).

a

b

7

c

d

4VA

图 7 / Fig. 7

编码尺的安装位置

Installation positions for code rail

c

a

d

b

ba

c

a

d

图 8 / Fig. 8

安装支架的实例,直线和转弯

Application example for mounting bracket, straight section and bend

a: 固定支架

b: 转弯用支架

c: 稳定导轨

d: 编码尺

R: 转弯半径

a: Mounting bracket

b: Bracket for bend

c: Stabilising profile

d: Code rail

R: Radius of bend

R >= 500 mm

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WCS2

WCS2 铝制导轨

WCS2 aluminium profile system

Installation of WCS2 code rail with aluminium profile system

客户自备的牵引臂 / Towing arm to trolley by customer

编码尺

Code rail

铝制导轨

Aluminium profile rail

导轨固定器

Rail holder

引导触轮 / Guide trolley

读码器 / Reading head

塑料管 / Fixing cord

图 1 / Fig. 1

79

55 mm

1

1

8

,

5

WCS2

WCS

5 m

45

24

32

68

A special aluminium profile system has been de-

veloped for the rapid installation of the 55 mm high

WCS2 code rail in plastic laminate or stainless steel.

The aluminium profile rail is designed to take the code

rail and a guide trolley. The guide trolley always ensu-

res the optimum position of the reading head in relati-

on to the code rail and compensates for tolerances

between the vehicle and the WCS system. At the

same time, the reading head is isolated from the vehic-

le vibrations. The aluminium profile system can be

fitted in any position. The profile rails are supplied in

5 m sections and the ends are mitred to 45°.

On request, the aluminium profile rail can also be sup-

plied powder-coated and in curved sections.

Installing the aluminium profile rail

Rail holders, into which the profile rail is clipped, are

available for rapid installation of the aluminium profile

rail. The rail holders are available in two different versi-

ons: the screw-on holder is bolted to the substructure,

the holder for fitting in a C profile is designed for instal-

lation in a C profile rail (30 mm x 32 mm). The suspen-

sion distance for the aluminium profile rail must not

exceed 1.5 m (min. 3 rail holders per 5 m section) for

both upright and suspended mounting. If it is mounted

horizontally, we recommend a suspension distance of

1.25 m (4 rail holders per 5 m rail).

1

4

7

6

5

,

3

图 2 / Fig. 2

WCS2 铝制 C 型导轨道

WCS2 aluminium profile system with C profile rail

2

9

2

,

2

32 mm

3

1.25 m

5

C

1.5 m

4

30 mm x

5

图 3 / Fig. 3

固定器的安装

Installation of rail holder

螺纹固定器

Screw-on holder

WCS-MH1

1

2

3

4

1

2

3

4

固定器

凸圆头螺丝 M6 x 30

外六方螺母 M6

弹簧垫圈 A6

rail holder

cheese-head screw M6 x 30

hex. nut M6

spring washer A6

C 型导轨固定器

Holder for C -profile

WCS-MH2

1

2

3

4

1

2

3

4

固定器r

凸圆头螺丝 M6 x 20

四方螺母 30 x 25 mm, M6

垫圈 R 6,6

rail holder

cheese-head screw M6 x 20

square nut 30 x 25 mm, M6

washer R 6.6

1

2

4

3

1

3

4

2

4 / Fig. 4

5 / Fig. 5

16

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WCS2

连接器材 (WCS-MC1), 仰视图

Joint (WCS-MC1), view from below

Installation of WCS2 code rail with aluminium profile system

图 6 / Fig. 6

4

2

WCS-MC1

3 mm x 4.5 mm

WCS-MC2

Connectors for aluminium profile rails

Connectors are necessary for joining the aluminium

profile rails. Each connector (WCS-MC1) consists of two

flat aluminium pieces and four self tapping screws

(3 mm x 4.5 mm). The flat pieces are pushed into the

bottom grooves in the two profile rails to be joined, with

drillholes ahead. Then the screws will screwed into the

holes of the flat pieces (see drawing at left side). The tips

of the screwes will pressed into the aluminium profile and

fix the flat pieces in the grooves.

Stainless steel connectors are used for joining the pow-

der-coated aluminium profile rails (WCS-MC2).

图 7 / Fig. 7

连接器的安装

Installation of connector

mm

max.

10 K

20 K

30 K

0,11 *

1,1 mm

2,2 mm

3,3 mm

Notes on installing the aluminium profile rail

When assembling the aluminium profile rails with the

connectors, it is important to leave a gap to compensa-

te for thermal expansion in case the temperature maxi-

mum operating temperature possible should be higher

than the temperature during installation. The gap width

necessary is calculated as follows:

Gap width in mm = 0,11 * Δϑ

Δϑ = max. ϑ

operation

- ϑ

installation

Examples:

Δϑ = 10 K, Gap width = 1,1 mm

Δϑ = 20 K, Gap width = 2,2 mm

Δϑ = 30 K, Gap width = 3,3 mm

Installing the code rail in the profile rail

First of all, the aluminium profile rail is attached to the

substructure using the rail holders and aligned. The

joints must be produced as described. Then the code

rail can be laid fully in the groove of the profile rail. The

code rail is ultimately fixed by means of a plastic cord

which is pressed into the groove of the profile rail. To

do so, the cord is pressed into the groove while simul-

taneously pressing down the code rail. Pressing it in

correctly is extremely important for reliable operation,

in particular if the aluminium profile system is suspen-

ded.

图 8 / Fig. 8

组装铝制导轨

Assembling aluminium profiles

图 9 / Fig. 9

WCS2 铝制导轨的安装

Installation of WCS2 aluminium profile

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17

WCS2

Installation of WCS2 code rail with aluminium profile system

Fitting tool

A special fitting tool is available for speedy and safe

installation of the code rail. The fitting tool is to be re-

commended particularly if the aluminium profile sy-

stem is suspended. The tool consists of a housing with

wheels similar to the guide trolley. The trolley is pulled

along the profile rail. The code rail is held in position

by the guide roller and pressure roller and the fixing

cord pressed into the groove of the aluminium profile

by the pressing wheel. Moving the trolley back and

forth ensures that the plastic cord sits in the groove

correctly (Fig. 10). If it is installed correctly, the pressu-

re of the fixing cord is only sufficient to prevent the

code rail slipping out of the aluminium profile even if it

is in a suspended position.

The seating of the plastic cord and the code rail should

be checked during maintenance, in particular if the

aluminium profile is suspended.

Fixed points

To prevent the aluminium profile rails slipping in the rail

holders when installed horizontally, a locking bracket is

necessary. The locking bracket (Fig. 11) is fitted

around a rail holder in the middle of the runway. Du-

ring installation, bracket and aluminium profile are

joined with the screw supplied. To do this, the alumini-

um profile must be drilled through at one point (drill

7 mm). If installed vertically, we recommend locking

the aluminium profile with a suitable support bracket

(by customer). To prevent the code rail slipping in the

aluminium profile, it can be fixed in the centre of the

runway by inserting a spring dowel pin or self-tapping

screw (Fig. 12).

Guide trolley

The guide trolley (Fig. 13 and 14) for the reading head

always ensures the optimum position of the reading

head in relation to the code rail. The mounting plate for

the reading head is already prefitted on the trolley so

that it only needs to be pushed on. By means of the

towing arm moving freely in the oblong hole of the

guide trolley (8 mm in diameter), on the one hand the

movement between vehicle and reading head is isola-

ted, and on the other hand mechanical tolerances are

equalised. When fitting the towing arm installed on the

conveyor vehicle, take care that no forces are exerted

(no rigid connection between towing arm and guide

trolley!) On the guide trolley holes are provided for

fitting the cleaning brushes for the code rail (WCS2-GT-

BR). The cleaning brushes (optional extra) are only ne-

cessary in extremely dusty ambiences (cement plants,

foundries) and can be retrofitted.

In such applications the use of the guide trolley with

steel wheels (WCS2-GT09-M1) is recommended. The

maximum velocity for the reading head with guide trolley

is 8 m/sec. The guide trolley is also available powder-

coated (WCS2-GT09-P1-C).

10

图10 / Fig.10

安装编码尺的工具 (WCS2-FT1)

Fitting tool for code rail (WCS2-FT1)

11

7 mm

图11 / Fig.11

铝制导轨的锁定支架 (WCS-LB1)

Locking bracket for aluminium profile (WCS-LB1)

12

13 ,14

8 mm

图12 / Fig.12

编码尺的固定点

Fixed point for code rail

WCS2-GT-BR

ø 8 mm

WCS2-GT09-M1

8 m/sec

WCS2-GT09-P1-C

图13 / Fig.13

WCS2 引导触轮 (WCS2-GT09-P1)

WCS2 guide trolley (WCS2-GT09-P1)

注意:将带有读码器的引导触轮推入导轨

Note: Push the guide trolley with the reading head into

时,应将有插头的一端指向编码递增方向。

the profile rail in such a way that the electric plug con-

nector points in the direction of the ascending positio-

nal values.

18

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WCS2

WCS2 读码器的引导触轮

Guide trolley for WCS2 reading head

Installation of WCS2 code rail with aluminium profile system

图/ Fig.14

WCS2 引导触轮 (WCS-GT09-P1)

WCS2 guide trolley (WCS-GT09-P1)

15

Grounding the aluminium profile system

We recommend making a low-ohm connection bet-

ween the aluminium profile and the system potential at

the beginning and end of the runway (Fig. 15)

Further information

Stainless steel or laminate code rails can be used with

the aluminium profile system. The laminate code rail

has proved to be suitable for normal industrial applica-

tions. In addition to cost advantages, the plastic lami-

nate code rail is of advantage during installation, in

particular on long runways, due to its lighter weight.

For extreme operating conditions, e. g. sparking in a

welding shop, severe dirt accumulation during operati-

on (e. g. waste incineration) or if cleaning brushes are

used on the guide trolley, we recommend using the

stainless steel code rail.

Pre-tensioning the code rail is not necessary for the

system functions. It is merely useful if high tempera-

ture fluctuations may occur within short periods of

time.

图15 / Fig.15

铝制导轨的接地

Grounding aluminium profile

13

Attention: the tensioning device (p. 13) can only be

used in conjunction with the stainless steel code rail.

You will find further information and installation hints in

"WCS2 special aluminium profile system". This docu-

ment can be requested from us or downloaded from

our Internet home page.

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19

WCS3

WCS3 铝制导轨

WCS3 aluminium profile system

安装板 / Mounting plate

Installation of WCS3 code rail with aluminium profile system

固定在移动物上 / Holder on vehicle by customer

编码尺 / Code rail

固定塑料管 / Fixing cord

读码器 / Reading head

铝制导轨 / Aluminium profile rail

导轨道固定器 / Rail holder

70 mm

WCS3

6 m

A special aluminium profile system has been developed

for the rapid installation of the 70 mm high WCS3 code

rail in plastic laminate or stainless steel. The aluminium

profile rail is designed to take the code rail. It has been

designed to provide optimum flexural strength in all direc-

tions in spite of its low weight. The aluminium profile

system can be fitted in any position. The profile rails are

supplied in 6 m sections. On request, the aluminium

profile rail can also be supplied powder-coated and in

curved sections.

Installing the aluminium profile rail

Rail holders, into which the profile rail is clipped, are

available for rapid installation of the aluminium profile rail.

The rail holders are available in two different versions:

the screw-on holder is bolted to the substructure, the

holder for installation in a C profile is designed for moun-

ting in a C profile rail (30 mm x 32 mm). The recom-

mended suspension distance for the aluminium profile

rail is 2.00 m (min. 3 rail holders per 6 m section), the

max. suspension distance is 2.50 m.

Connectors for aluminium profile rails

Connectors are necessary for joining the aluminium profi-

le rails. Each connector (WCS3-MC1) consists of a

170 mm long aluminium extruded section and two self-

tapping screws M3 x 4.5 mm. The connector is pushed

into the bottom grooves in the two profile rails to be joi-

ned. Then the screws are screwed into the holes

(1.8 mm in diameter). The tips of the screws are pres-

sed into the aluminium profile and hold the connector

down.

图 1 / Fig. 1

WCS3 铝制导轨 (WCS3-PS1)

WCS3 aluminium profile (WCS3-PS1)

30 mm x 32 mm

2 m

6

2.50 m

3

C

170 mm

M3 x 4.5 mm

WCS3-MC1

2

1

M1.8

图 2 / Fig. 2

安装在C型导轨上的 WCS3 铝制导轨

WCS3 aluminium profile system with C profile rail

螺纹固定器

Screw-on holder

WCS3-MH1

1

2

3

4

1

2

3

4

导轨固定器

凸圆头螺丝 M6 x 30

外六方螺母 M6

弹簧垫圈 A6

rail holder

Cheese-head screw M6 x 30

M6

spring washer A6

图 3 / Fig. 3

导轨固定器的安装

Installation of rail holder

1

4

3

2

20

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WCS3

C 型导轨的固定器

Holder for C -profile

WCS3-MH2

Installation of WCS3 code rail with aluminium profile system

1导轨固定器

2凸圆头螺丝 M6 x 20

3四边螺母 30 x 25 mm, M6

1rail holder

2cheese-head screw M6 x 20

3square nut 30 x 25 mm, M6

1

3

2

mm

max.

10 K

20 K

30 K

0,12 *

1,2 mm

2,4 mm

3,6 mm

Notes on installing the aluminium profile rail

When assembling the aluminium profile rails with the

connectors, it is important to leave a gap to compensa-

te for thermal expansion. This is necessary if the maxi-

mum operating temperature possible should be grea-

ter than the temperature during installation. The gap

width necessary is calculated as follows:

Gap width = 0,12 * Δϑ mm

Δϑ = max. ϑ

operation

- ϑ

installation

Examples:

Δϑ = 10 K, gap width = 1.2 mm

Δϑ = 20 K, gap width = 2.4 mm

Δϑ = 30 K, gap width = 3.6 mm

Installing the code rail in the profile rail

First of all, the aluminium profile rail is attached to the

substructure using the rail holders and aligned. The

joints must be produced as described. Then the code

rail can be laid fully in the groove of the profile rail. The

code rail is ultimately fixed by means of a plastic cord

which is pressed into the groove of the profile rail. To

do so, the cord is pressed into the groove while simul-

taneously pressing down the code rail. Pressing it in

correctly is extremely important for reliable operation,

in particular if the aluminium profile system is suspen-

ded.

Mounting tool

A special mounting tool is available for secure and

speedy attachment of the code rail. It is particularly

recommended if the aluminium profile system is sus-

pended. The tool consists of a wheeled housing. The

trolley is pulled over the profile rail, the code rail being

held in position by the guide roller and the fixing cord

pressed into the groove of the aluminium profile by the

pressing wheel. Moving the mounting trolley back and

forth ensures that the fixing cord lies correctly in the

groove of the aluminium profile (fig. 7). If fitted correct-

ly, the pressure from the fixing cord is sufficient to pre-

vent the code rail slipping out of the aluminium profile

even when suspended.

The seating of the fixing cord and cord rail must be

checked during maintenance, particularly if the alumi-

nium profile is suspended.

图 4 / Fig. 4

连接器的安装

Installation of connector

图 5 / Fig. 5

铝制导轨的组装

Assembling aluminium profiles

7

图 6 / Fig. 6

WCS3 铝制导轨的组装

Installation of WCS3 aluminium profile

图 7 / Fig. 7

安装编码尺的工具 (WCS3-MT1)

Fitting tool for code rail (WCS3-MT1)

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21

WCS3

Installation of WCS3 code rail with aluminium profile system

Fixed points

To prevent the aluminium profile rails slipping in the rail

holders when installed horizontally, the profile must be

firmly connected to the substructure. A rail holder in the

centre of the runway is rough-drilled on both sides with a

drilling 1.8 mm in diameter (fig. 8). Self-tapping screws

(3 x 6 mm) are screwed into these drillings. The self-

tapping screws are not supplied. The screws press into

the aluminium profile forming a keyed connection (fig. 9)

between rail holder and aluminium profile.

It is also possible to fix the aluminium profile as descri-

bed at several points along a runway. An adequate ex-

pansion joint between the aluminium profiles must be

ensured (see also page 21).

For vertical installation, we recommend securing the

aluminium profile with a suitable support bracket (to be

supplied by customer).

Vertical Bend

Beside horizontal bends, also vertical bends are needed,

to realize upward/downward gradients. With the help of

the aluminiumprofile rail, together with the laminate code

rail, vertical bends up to a minimum radius of 4 m can be

made very simply. For this, the aluminium profiles bent

with the appropriate radius are clipped into the rail hol-

ders. To ensure that the code rail can follow the vertical

course of the bend, a cut is made from the start of the

bend up to its end, in the distance of approx. 50 mm.

The cuts are always made from below, i. e. from the

wider side of the code rail until into the code windows

(see fig. 10). In addition, a small triangle is cut off with

every cut (see fig. 11). This prevents the code rail from

overlapping in the aluminium profile.

If the code rail was cut as described, it is inserted toge-

ther with the fixing cord and by means of the fitting tool

into the pre-curved aluminium profile.

8

图 8 / Fig.8

固定安装点

Fixed point

1.8 mm

3 x 6 mm

9

21

4 m

图 9 / Fig. 9

固定安装点

Fixed point

50 mm

11

10

图 10 / Fig.10

修剪编码尺边缘

Cutting code rail edge

图 11 / Fig. 11

放大图,修剪编码尺

Detail view: Cut in the code rail

图 12 / Fig. 12

竖直弯曲

Vertical bend

85 mm

0.5 m

Breaks in aluminium profile

For some applications, it may be necessary to interrupt

the code rail, e.g. for crane crossovers, fire doors or

large expansion joints in buildings. The break in the code

rail must be at least the length of a reading head (85 mm)

and the two code rail sections must be aligned. The ma-

ximum clearance between the end of an aluminium profile

rail and the next rail holder must not exceed 0.5 m.

22

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WCS3

Vahle VKS 10

Integrating WCS3 code rail into Vahle VKS 10 conductor line

Suspension of stainless steel code rail

When the stainless steel code rail is suspended, in

particular if there are frequent temperature fluctuati-

ons, it must be secured against falling. Using the ten-

sioning device is sufficient for lengths up to approx.

25 m. Above this, we recommend securing the stain-

less steel code rail in the aluminium profile every 12 m

with a self-tapping screw or a spring dowel pin. The

aluminium profile and the code rail are through-drilled

from the side (see fig. 13). Then the self-tapping screw

is screwed into this drilling (or the dowel pin pressed

in). The self-tapping screw or dowel pin are not supp-

lied.

Further information

The stainless steel or laminate code rails can both be

used with the WCS3 aluminium profile system. The

laminate code rail has proved to be suitable for normal

industrial applications. In addition to cost advantages,

the plastic laminate code rail is of advantage during

installation, in particular on long runways, due to its

lighter weight. With regard to operating conditions, the

same applies as for the WCS2 profile system (see

p. 16f.), with one exception: a guide trolley is not used

in conjunction with the WCS3 aluminium profile sy-

stem.

You will find further information and installation hints in

"WCS3 special aluminium profile system". This docu-

ment can be requested from us or downloaded from

our Internet home page.

Integrating WCS code rail into conductor lines

In many applications, energy is transmitted to a vehicle

by means of conductor lines. Users often request an

integrated solution for energy transmission and positio-

nal measurement. This demand has been taken into

account in developing the new Vahle VKS 10 conduc-

tor line. The VKS 10 is flexible as regards the number

and cross-sections of conductors and enables the

WCS code rail to be integrated economically into the

plastic base of the conductor line. It is preferable to

use the 70 mm high WCS3 laminate code rail. Special

holes for mounting, and thus a special code rail, is ne-

cessary for installing the WCS3 code rail in the VKS10

system (WCS3-CS70-L2).

The laminate code rail is characterised by high flexibility

and tear resistance. Reproducibility of location coordina-

tes is guaranteed by the use of the code rail, indepen-

dent of the ambient conditions. Reliable system

functions even in extremely harsh industrial ambiences

is guaranteed by the transmitted light process used on

the WCS.

You can obtain further information on the VKS 10 con-

ductor line system from the Vahle sales organisation.

You will find the relevant sales office at

25 m

12 m

13

WCS3

图 13 / Fig. 13

倒置组装

Topdown assembly

WCS2

WCS3

16

WCS3

Vahle VKS 10

VKS 10

70 mm

WCS3-CS70-L2

WCS3

WCS3

WCS3 编码尺安装在

Vahle VKS 10 电缆上

Integration of WCS3 code rail

into Vahle VKS 10 power rail

Vahle VKS 10

Vahle

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23

WCS

WCS2A

WCS3A

RS 485

SSI

Electrical connection of WCS reading head

Connection of WCS reading head to

control

The WCS2A and WCS3A reading heads are availa-

ble in two different interface versions: RS 485 inter-

face and SSI interface (serial synchronous inter-

face).

RS 485

RS 485

RS 485

WCS2 / WCS3

0

62

70

parallel, SSI, Profibus DP,

Interbus-S, CANopenDeviceNet

SSI

RS 485 reading head

The reading head can be connected directly

to the control via a serial RS 485 interface. Various

data protocols and data transmission rates are

available. Up to four WCS2 and/or WCS3 reading

heads can be connected together in an RS 485

bus line. In this case, the reading heads must have

different bus addresses. The bus address for the

reading head, if it differs from the standard address

of 0, must be stated when ordering. The bus

address is included in the type designation of the

reading head (rating plate on reading head).

See also p. 62 and p. 70.

In addition to interrogating the data directly from

the reading head(s), various interface modules

(interface converters) are available. The interface

modules interrogate the positional values from the

reading head(s) continuously and thus always dis-

pose of the current reading head data. The reading

head data are then supplied to the control via a

defined data interface.

The following interface types are available:

parallel, SSI, Profibus DP, Interbus-S, CANopen

and DeviceNet.

Except for the SSI interface, up to four reading

heads can be connected to every interface modu-

le.

The data cable for connection to the control or the

interface module is not part of the supply of the

reading head.

RS 485

LS221-0

2 ...RS 485

2 ...62.5 kBaud

1 ...

12

0 ...

70

A

Type of reading head

The reading head type is given by the RS 485

terminating resistor, baud rate and data protocol.

Example: LS221-0 means

2 ... reading head with RS 485 terminating resistor

2 ... baud rate 62.5 kBaud

1 ... data protocols 1 and 2

0 ... reading head address

See also type summary on page 70.

A new feature on the A types is that the data proto-

cols can be selected independent of the baud rate.

The the reading head(s) is/are connected to a

WCS interface module, the type of reading head is

determined by the interface module. The relevant

type of reading head is listed in the description of

the individual interface module.

SSI

SSI

LS311

28

LS310

SSI

SSI reading head

The reading head with SSI interface is available in

Gray (LS311) or binary code (LS310) and is connec-

ted directly to the SSI input canal of the relevant

control (see also page 28f.)

24

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RS 485

RS 485 WCS2A

5

4.5 mm ... 7.5 mm

Reading head with RS 485 interface

Electrical connection of WCS2A reading head

with RS 485 interface

The electrical connection of the WCS2 reading

head is via a 5-pole round plug. The cable ends

are screwed into the plug connector supplied. The

plug connector permits the connection of data ca-

bles with a diameter of 4.5 mm ... 7.5 mm.

WCS2A RS 485-接口

PIN

1

2

3

4

5

名称

Designation

RS 485-

UB+ (24 VDC)

Gnd

RS 485+

reserved

RS 485-

UB+ (24 VDC)

Gnd

RS 485+

RS 485WCS3

9Sub-D

Sub-D

4.5 mm ... 7.5 mm

WCS3-CON-SOL

Sub-D

WCS3-CON-SCR

Electrical connection of WCS3 reading head

with RS 485 interface

The electrical connection of the WCS3 reading

head is via a 9-pole Sub-D plug connector. The

cable ends are soldered to the terminals (soldering

bell) of the 9-pole Sub-D socket. The plug connec-

tor is designed for data cables with a diameter of

4.5 mm ... 7.5 mm. This plug connector (WCS3-

CON-SOL) is is supplied with the reading head.

As an option, a 9-pole Sub-D plug connector with

screw terminals can be supplied for the WCS3A

reading head (order code of the complete plug con-

nector with metal casing: WCS3-CON-SCR). The

cable ends of the data cable are screwed to this plug

connector.

WCS3A RS 485-接口

PIN

1

2

3

4

5

6

7

8

9

GND

名称

UB+ (24 VDC)

RS 485+

RS 485-

Designation

UB+ (24 VDC)

RS 485+

RS 485-

reserved

GND

reserved

reserved

reserved

reserved

WCS

A

In contrast to previous WCS reading heads, the A

types have no connection facility for the cable

shield, either on the plug connector or on the rea-

ding head housing. A low-resistance (wide area)

connection between the cable shield and the sy-

stem potential is made in the control panel. In the

case of high electromagnetic interference radiati-

on, it is recommended to make a low-resistance

connection between the shield of the data cable

and the system potential by an earthing clamp in

the direct vicinity of the reading head.

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25

RS 485

RS 485

Data protocols - reading head with RS 485 interface

Data protocols

Reading head with RS 485 interface

Various data protocols and data transmission rates

are available for the direct connection of the rea-

ding head to the primary control via a serial com-

munication channel. The data protocols and baud

rates are identical for the corresponding types of

both WCS2 and WCS3 reading heads.

The control must always request the reading head

to transmit.

A byte has the following format:

WCS3

WCS2

开始结束

数据协议

1

Data protocol 1

Request byte to reading head

Bit

8

1

7

0

6

0

5

0

4

F0

3

0

2

0

1

A1

0

A0

Response telegram from reading head

Bit

Byte 1

Byte 2

Byte 3

Byte 4

Byte 5

Byte 6

8

0

0

0

0

0

0

7

P15

P07

P15

P07

6

P14

P06

P14

P06

5

A1

P13

P05

A1

P13

P05

4

A0

P12

P04

A0

P12

P04

3

DB

P11

P03

DB

P11

P03

2

P18

P10

P02

P18

P10

P02

1

P17

P09

P01

P17

P09

P01

0

P16

P08

P00

P16

P08

P00

OUTERR

OUTERR

60

60 for explanation of data bits.

数据协议

2

Data protocol 2

Request byte to reading head

Bit

8

1

7

0

6

1

5

1

4

F0

3

0

2

0

1

A1

0

A0

Response telegram from reading head

Bit

Byte 1

Byte 2

Byte 3

Byte 4

8

0

0

0

7

P15

P07

6

P14

P06

5

A1

P13

P05

4

A0

P12

P04

3

DB

P11

P03

2

P18

P10

P02

1

P17

P09

P01

0

P16

P08

P00

OUTERR

Byte 3 异或

Exclusive-OR linkage Byte 3

60

See page 60 for explanation of data bits.

26

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RS 485

Data protocols - reading head with RS 485 interface

数据协议

3

Data protocol 3

Request byte to reading head

Bit

8

PAR

7

1

6

0

5

0

4

F0

3

0

2

0

1

A1

0

A0

Response telegram from reading head

Bit

Byte 1

Byte 2

Byte 3

Byte 4

Byte 5

8

PAR

PAR

PAR

PAR

7

0

0

0

0

6

0

0

P13

P06

5

A1

0

P12

P05

4

A0

P18

P11

P04

3

0

P17

P10

P03

2

DB

P16

P09

P02

1

P15

P08

P01

0

P14

P07

P00

OUTERR

Byte 4 异或

Exclusive-OR linkage Byte 4

8

60

7

70

Parity is transmitted in the 8th data bit (even parity).

See also page 70. See page 60 for explanation of the

other data bits.

Data protocols for RS 485 interface

The data protocols can be selected independent of

the baud rate. The following baud rates are availa-

ble:

187.5kBaud - 读码器型号 LS21x

62.5kBaud - 读码器型号 LS22x

38.4kBaud - 读码器型号 LS26x

31.25kBaud - 读码器型号 LS23x

19.2kBaud - 读码器型号 LS24x

9.6kBaud - 读码器型号 LS25x

See also type summary page 70.

Response times

The minimum response time of the reading head

(start transmission of 1st data byte of response

telegram) is dependent on the internal time se-

quence of the reading head and is 10 ... 180 μsec

for data protocols 1 and 2.

For data protocol 3, the response time is one byte

time + 10 ... 100 μsec. The byte time is dependent

on the baud rate and is calculated from 1/baud

rate * 10,000 in μsec.

Example: 38.4 kBaud

byte time = 1/38.4 * 10,000 = 260.4 μsec.

187.5

62.5

38.4

31.25

19.2

9.6

kBaud - 读码器型号 LS21x

kBaud - 读码器型号 LS22x

kBaud - 读码器型号 LS26x

kBaud - 读码器型号 LS23x

kBaud - 读码器型号 LS24x

kBaud - 读码器型号 LS25x

70

1

10 ... 180 μsec

12

3

+ 10 ... 100 μsec

* 10,000

μsec

1/

38.4 kBaud

1/38.4 *

10,000 = 260.4 μsec

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27

SSI

接口的读码器

WCS2A SSI-Interface WCS2A SSI-

接口

PIN

1

2

3

4

5

6

Reading head with SSI interface

SSI WCS2A

SSI WCS2A

1 m

6

4 ... 6 mm

Electrical connection of WCS2A reading head

with SSI interface

The WCS2A reading head with SSI interface is

supplied as standard with a connection cable 1 m

long. The wires of the connection cable are prepa-

red for screwing or soldering to a terminal.

Optionally, the reading head can be supplied with

a 6-pole round plug connector with a metal casing.

The plug of the connector is in this case already

soldered to the connection cable of the reading head.

The socket of the connector supplied permits data

cables with a diameter of 4 ... 6 mm to be connec-

ted.

Electrical connection of WCS3A reading head

with SSI interface

The electrical connection of the WCS3 reading

head is via a 9-pole Sub-D plug connector. The

cable ends are soldered to the terminals (soldering

bell) of the 9-pole Sub-D socket. The plug connec-

tor permits the connection of data cables with a

diameter of 4.5 mm ... 7.5 mm. This plug connector

is supplied together with the reading head.

As an option, a 9-pole plug connector with screw

clamps can be supplied for the WCS3A reading

head (see also page 25).

电缆颜色

Cable colour

/ white

名称

Designation

UB+ (24 V DC)

DATA+

DATA-

CLK+

CLK-

GND

绿

/ green

/ yellow

/ grey

粉红

/ pink

/ brown

WCS3A SSI-Interface WCS3A SSI-

接口

PIN

1

2

3

4

5

6

7

8

9

SSI WCS3A

WCS3

9

4.5 ... 7.5 mm

25

Sub-D

名称

UB+ (24 V DC)

CLK+

DATA+

Designation

UB+ (24 V DC)

CLK+

DATA+

reserved

GND

CLK-

DATA-

reserved

reserved

保留

GND

CLK-

DATA-

保留

保留

控制器

接线图 / Connection diagram

WCS

A

In contrast to previous WCS reading heads, the A

types have no connection facility for the cable

shield, either on the plug connector or on the rea-

ding head housing. A low-resistance (wide area)

connection between the cable shield and the sy-

stem potential is made in the control panel. In the

case of high electromagnetic interference radiati-

on, it is recommended to make a low-resistance

connection between the shield of the data cable

and the system potential by an earthing clamp in

the direct vicinity of the reading head.

SSI data format

The reading head with SSI interface corresponds as

to its data format to a 25 bit absolute value encoder

with 4096 revolutions and 4096 increments per revo-

lution. The WCS reading head effectively supplies a

maximum of 512 revolutions and 1024 increments

per revolution.

SSI

25

4096

512

4096

WCS

1024

28

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SSI

接口的读码器

100 ... 500 kHz

125 ... 250 kHz

Reading head with SSI interface

The clock-pulse rate between control and reading

head can be 100 ... 500 kHz. The recommended

value is 125 ... 250 kHz.

OADBKB

25-Bit SSI-协议 / 25-bit SSI protocol

KB=1

0 2

POS 2

... 2=错误代码

POS 2

3

... 2

18

=0

60

Error signal

If the reading head detects an error, the error bit KB

is set and the error code is transmitted to the con-

trol:

KB=1

0 2

POS 2

... 2=错误代码

POS 2

3

... 2

18

=0

See page 60 for detailed description of errors.

Reading head outside code rail

A distinction is made between two different states:

U

8

KB=0

OA=0

0 18

POS 2

... 2= 1 (=位置值 524287)

code rail is in the gap in the reading head, but

outside of the possible tolerances (see also

page 8). In this case, the control receives the

following bit pattern:

KB=0

OA=0

0 18

POS 2

... 2=1 (= Position Value 524287)

is no code rail in the gap in the reading

head. In this case, the bit OA = 1 (Out All) is set

in addition to the above bit pattern.

On the reading head with data output in Gray code,

the value in the data bits 2

0

... 2

18

is output in Gray

code.

Dirt accumulation signal (warning)

If dirt accumulation on the reading head is detected,

the bit DB = 1 (diagnose bit) is set in the data proto-

col. See also page 30, Detection of dirt accumulati-

on.

Note

Due to the edge-triggered data transmission the SSI

interface is more vulnerable than asynchronous data

transmission procedures. In the case of festoon

cables or long cable lengths (> 12 m) between SSI

reading head and control, we therefore recommend

using the SSI interface module. In this case the

data are transmitted asynchronously from the rea-

ding head to the interface module via the RS 485

interface and converted to the SSI protocol directly

next to the control. Further advantages of the inter-

face module with SSI interface are the positional

value display and the possibility of reading head

diagnosis (see also p. 36f).

U

OA

2

0

... 2

18

1

1

30

DB

SSI

SSI

12 m

SSI

SSI

RS485

36

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29

Features and options

WCS2AWCS3A

Detection of dirt accumulation

The new generation reading heads, WCS2A and

WCS3A, continuously check the condition of the

optics. If the light output of the infrared transmitter

is reduced, e. g. due to dirt accumulation on the

transparent liners, the reading head automatically

increases the light intensity. If too much dirt accu-

mulates, a warning signal is transmitted to the pri-

mary control (diagnosis bit DB=1). The automatic

light adjustment in the reading head provides ade-

quate time to clean the reading head during the

next maintenance.

The condition "dirt accumulation detected" is also

signalled optically on the WCS3A reading head -

the yellow and red LEDs on the face of the reading

head flash alternately.

In order to clean the optics, the reading head must

be removed from the code rail (pulled off the

mounting plate). After cleaning the transparent

liners, the dirt accumulation signal is automatically

deleted by the reading head. If the signal is not

deleted in spite of careful cleaning or replacement

of the plastic liners, the optoelectronics may be

damaged. In this case the reading head must be

sent for inspection.

DB=1

WCS3A

H

LS...H

66

7 VA

-40 °C...60 °C

Option H - space heating in reading head, type

LS...H

For applications where there is a risk of dewing

(fast temperature fluctuations from cold to warm,

high relative humidity), the WCS reading head can

be equipped optionally with space heating. The

heating is powered by the voltage supply of the

reading head, i. e. no additional plug connection is

necessary for the space heating. The cross-section

of the supply cable to the reading head must be

suitably dimensioned (see also data cable, page 66).

The space heating is switched on immediately when

the voltage is connected to the reading head, the po-

wer consumption is 7 VA. The space heating option

permits the reading head to be used in temperature

range from -40 °C ... 60 °C.

Option S - velocity output

(WCS3A only), S

On the WCS3A reading head with velocity output,

exceeding a limit velocity is signalled via an addi-

tional 24 V DC output. The limit velocity can be

configured on the 4-fold DIP switch in the reading

head. Unless ordered differently, the limit velocity

is set to 0.7 m/sec on delivery.

The digital output, protected against open circuit, is

via Pin 4 (s. Fig. 1) of the 9-pole Sub-D plug con-

nector:

U

v

(Pin4) = 24 V DC :v

actual

< v

limit

U

v

(Pin4) = 0 V DC :v

actual

> v

limit

图 1 / Fig. 1

速度输出 / Velocity output

注意: 如果针脚 4 连一个Ri >= 2 kOhm 的继电器,那么可以用

24 V DC 的电源,否则就要用 12V DC 为电源的继电器

Note: If a relay with Ri >= 2 kOhm is connected to pin 4, then a relay

with UB = 24 V DC can be used, otherwise a relay with UB = 12 V DC

must be used.

S

24 V DC

9

DIP

0.7 m/sec

Sub-D

4

V

V

U

v

(Pin4) = 24 V DC :

V

U

v

(Pin4) = 0 V DC :

V

DIP 开关

DIP switches

S3

0

0

1

1

S4

0

1

0

1

上限速度

Limit Overspeed

0.7 m/sec

2.0 m/sec

3.0 m/sec

4.0 m/sec

31

Attention: Significance of the yellow LED in rea-

ding head altered. See page 31.

30

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Features and options

WCS3A

D

WCS3A

"LLS-221"

"Addr 0"

"Pr 2.00"

Option D - integrated display in reading head

(WCS3A only), D

The WCS3A reading head can be supplied optio-

nally with a 6-figure display module. The current

positional value is shown on the 7 segment dis-

play. After the reading head has been switched on,

- reading head type, e. g. "LLS-221"

- reading head address, e. g. "Addr 0"

- software version, e. g. "Pr 2.00"

are shown in succession on the display. When at

rest, the reading head switches over to the "Infor-

mation display" mode. The following data are

shown cyclically:

-"12.34.56", internal clock ()

-"Good" or "Bad"

condition of optics/optoelectronics

-"LE---", no error signal

or "LE 1", reading head has detected error 1

-"Lo---", reading head was not outside code rail or

"Lo 34", reading head was outside code rail 34

times

-"LS---", limit velocity was not exceeded or "LS

128", limit velocity was exceeded 128 times (only

on reading head with velocity output option)

图 2 / Fig. 2

Integrated 7 segment display

"12.34.56"

"Good" "Bad"

"LE---"

"LE 1"

"Lo---"

"Lo 34"

/ Position 180°

"LS---"

"LS128"

128

Lo

99:59:59

Ls255

00:00:00

Notes:

All values are reset when the voltage is switched

on. The maximum time is 99:59:59, then the time

restarts at 00:00:00. The maximum reading for Lo

and LS is 255.

The display position can be adapted to the installa-

tion position of the reading head (reading head

gap bottom or top). In order to alter the display

position, the housing cover must be removed from

the reading head and the switch on the display

p.c.b. set to "on" or "off".

The display position setting is not marked on the

rating plate of the reading head.

LED display on WCS3A reading head

The WCS3A reading head has three LEDs on the

front with the following significance:

green continuous

voltage supply correct

yellow continuous

data transmission active

red flashing

reading head outside code rail

red continuous

reading head signals error

yellow/red flashing alternately (f=1.5 Hz)

dirt accumulated on reading head optics

All LEDs are activated for 2 sec after switching on

or reset.

图 3 / Fig. 3

显示位置 / Display position

"on"

"off"

WCS3A

WCS3A

3

f=1.5 Hz

2 sec

WCS3A

LED display on WCS3A reading head with

velocity output

yellow continuous

limit velocity not exceeded

yellow not illuminated

limit velocity exceeded

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31

WCS-IP110 -

WCS-IP110 - parallel interface

Interface module with parallel interface

With the interface module with parallel interface,

the data are transmitted serially with RS 485 inter-

face between the reading head(s) and the inter-

face module and in parallel from the interface mo-

dule to the control. The data can be transmitted to

the control in binary (IP110) or Gray code (IP111).

The interface module is available with or without

RS 485 terminating resistor.

A maximum of four reading heads of type LS211

(or LS111) can be connected. If more than two

reading heads are connected, the number of rea-

ding heads must be stated when ordering the inter-

face module.

RS 485

IP111

LS111

LS111

IP110

RS 485

4

2

Principle of connection of a reading head via

the parallel interface module

30

1 x 4 mm

1 x 2.5 mm

2 x 1.5 mm

DIN 46 228

DIN 46 228

Dimensions and attachment

•100 x 118 x 74 in mm (W x H x D)

•Clip-on attachment on 35 mm top-hat rail

(EN 50022-35)

Conductor connection

•30 box terminals with captive plus-minus screws

•Box terminal strip can be removed separately

(plug-in)

•per box terminal:

1 x 4 mm

2

solid or

1 x 2.5 mm

2

flexible with sleeve DIN 46 228 or

2 x 1.5 mm

2

flexible with sleeve DIN 46 228

32

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WCS-IP110 -

IP110 / IP111 端子接线

端口

Terminal

UB+

GND

SUB

SDA

SDB

GND

A00, A01

STO

ERR

P18

PE

WCS-IP110 - parallel interface

Terminal connection IP110 / IP111

名称

Designation

Operating voltage interface module

Ground interface module

Operating voltage reading head

RS 485+

RS 485-

Data line RS 485+ to reading head

Data line RS 485- to reading head

Ground reading head

Input: address for select reading head

Input: store bit

Output: error bit

19

Output: 19 bit positional value

Protective earth

Operating voltage of interface module

The operating voltage (24 V DC ± 10%) for the

interface module is connected to terminals UB+

and GND.

Connection of reading heads

The voltage supply for the reading heads is con-

nected to the terminals SUB and GND lying on a

terminal strip. The output for the supply voltage of

the reading heads corresponds to the supply volta-

ge, however it is protected in the device by a fuse

(short-circuit protection for reading head). The

miniature fuse (5 mm x 20 mm, 1 A quick-blow) is

designed for a connected load of max. 20 VA. If

more than two WCS2 reading heads with the hea-

ting option (9 VA load) are connected, the supply

voltage for the reading heads must be tapped from

the operating voltage terminal of the interface mo-

dule.

The RS 485 data cable to the reading heads is

connected to terminals SDA and SDB.

UB+GND24 V DC (± 10%)

SUBGND

20 VA

5 mm x 20 mm

9 VA

读码器的接线端

接口模块

terminal

的接线端

reading head

WCS2AWCS3A

2

4

1

3

1

2

3

5

SUB

SDA

SDB

GND

Terminal

interface

module

SUB

SDA

SDB

GND

RS485

SDASDB

19

24 V DC

15 mA

I/O

MSB

P00 ... P18

LSB

P18

P00

Connection to control

The positional value is transmitted to the control

via 19 digital outputs (P00 ... P18).

The 24 V DC outputs of the interface module

function as a push-pull output stage (driver capaci-

ty 15 mA) and are connected directly to a corre-

sponding I/O unit in the control. P00 is the least

significant bit (LSB) and P18 the most significant

bit (MSB) of the output word. The maximum posi-

tional value in the individual application depends

on the length and coding of the code rail.

Example: The code rail begins at position 0 (stan-

dard) and is 50 m long. Then the highest positional

value is for

WCS2: 50 m x 1,200 Pos/m = 60,000

WCS3: 50 m x 1,250 Pos/m = 62,500

In this example, only 16 outputs P00 ... P15

(= max. 65535) are required.

50 m

WCS2: 50 m x 1,200 Pos/m = 60,000

WCS3: 50 m x 1,250 Pos/m = 62,500

16

P00 ... P15

= max. 65535

0

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33

WCS-IP110 -

ERR

WCS

ER =

P00 ... P04 =

1

50 ms

WCS-IP1.1

61

WCS-IP110 - parallel interface

Error bit (ERR)

If an error is detected in the WCS system, it is

transmitted to the control as follows:

ERR=1

P00 ... P04=error code (see p. 61)

The error is present at the outputs for at least

50 ms. With a module set to Gray code (WCS-

IP1.1), the error code is also output in Gray code.

Reading head outside code rail

If the reading head leaves the code rail, the control

receives a specified bit pattern.

ERR=0

P00 ... P18=1 (positional value = 524287)

With a module set to Gray code, this positional

value is also output in Gray code.

Address lines (A01 and A00)

If several reading heads are operated on one inter-

face module, the reading head whose data are to

be transmitted to the outputs must be selected via

the two address inputs. If only one reading head

(with address 0) is connected to the interface mou-

le the address inputs are not connected. After the

address lines have been activated, the interface

module requires a maximum of 1.5 ms until the

positional value for the reading head selected is

present at the interface.

Store bit (STO)

Input for storing the outputs of the interface modu-

le. A "1" means that the outputs are no longer

being changed, "0" means that the outputs are

actualised in a 1 ms-cycle. The store signal is acti-

ve immediately, i. e. the outputs are no longer ac-

tualised after the interface module has detected

the signal at the input. Data exchange with the

primary control can be synchronised by means of

the store signal.

Notes on programming an SPC

In order to ensure that the WCS positional values

are read in without errors, take note of the follo-

wing:

e the store signal (= "0")

e the address lines (only necessary if

several reading heads are connected)

: 1.5 ms

e the store signal (= "1")

: 0.1 ms

positional value

e the store signal (= "0") etc.

ERR

P00 ... P18

=

=

0

1

524287

A01

和 A00

读码器

的地址

0

1

2

3

Reading head

address

0

1

2

3

A01

0

0

1

1

A00

0

1

0

1

0

1.5 ms

STO

"1"

1 ms

"0"

SPC

1.

2.

3.

4.

5.

6.

7.

WCS

= "0"

1.5 ms

= "1"

0.1 ms

= "0"

1.5 msSPC

1

2

3

4

5

In an SPC program with a cycle time > 1.5 ms, this

would be as follows:

1st cycle:Isolate store signal and actuate

address lines

2nd cycle:Actuate store signal

3rd cycle:Read positional value, isolate store

signal and actuate address lines

4th cycle:Actuate store signal

5th cycle:Read positional value etc.

34

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WCS-IP110 -

67

WCS-IP110 - parallel interface

Display and diagnosis function of the interface

module

The interface module is equipped with a 6-digit 7-

segment display (LED) for visual display of the

reading head data. The 16-digit rotary switch (on

the right of the display) is used to select the rea-

ding head whose data are to be displayed. The

output via the interface is independent of this. A

further 7-segment display (to the right of the

switch) shows the current position of the switch

(function number). If the function is unknown, "----"

appears in the left-hand display.

16

"----"

开关位置

Switch

0

1

2

3

5

6

8

9

A

B

名称

位置或错误信号,地址 0 的读码器

位置或错误信号,地址 1 的读码器

位置或错误信号,地址 2 的读码器

位置或错误信号,地址 3 的读码器

接口模块的配置

时间(分:秒)

通电(重启)时间为 00:00

地址 0 的读码器的诊断结果

地址 1 的读码器的诊断结果

地址 2 的读码器的诊断结果

地址 3 的读码器的诊断结果

Designation

Position or error signal

from reading head with address 0

Position or error signal

from reading head with address 1

Position or error signal

from reading head with address 2

Position or error signal

from reading head with address 3

Display of configuration of interface module

Time (mm:ss)

at device start (RESET) time is 00.00

Diagnosis result

for reading head with address 0

Diagnosis result

for reading head with address 1

Diagnosis result

for reading head with address 2

Diagnosis result

for reading head with address 3

"Err 13"

61

Error code

If the interface module detects a misfunction of the

reading head or an internal fault, an error code is

transmitted on the display (e. g. "Err 13") and si-

multaneously transmitted to the control via the

interface. With the aid of the error code, the cause

of the fault can be speedily ascertained and elimi-

nated. (See also p. 61).

Reading head diagnosis

The WCS3A reading heads continuously perform a

self-diagnosis. If dirt accumulation on the reading

head is detected, '-bad-' is shown cyclically on the

display, the relevant reading head address (0 ... 3)

is shown on the right next to the rotary switch on

the display. In addition, the reading head can be

requested to perform a diagnosis (see table abo-

ve).

During the diagnosis, the reading head must be

outside the code rail, for this period an error signal

is output at the parallel interface for the correspon-

ding reading head. The diagnosis result is shown

on the display.

显示值

Display

----

-Good-

-bad-

含义

Description

Waiting for

diagnosis result

Reading head

in order

Reading head

dirty or defective

Reading head is

not outside of the

code rail

WCS3A

'-bad-'

0 ... 3

等待诊断结果

读码器正常

读码器污染

或出错

读码器没有

离开编码尺

-no out-

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35

WCS-IS310 - SSI

SSI

RS 485

WCS-IS310 - SSI interface

Interface module with SSI interface

On the interface module with SSI interface, the

data are transmitted serially with RS 485 interface

between the reading head and the interface modu-

le, and with SSI protocol (serial synchronous inter-

face) from the interface module to the control. The

data are transmitted to the control in binary code

(WCS-IS310/320) or in Gray code (WCS-IS311/

321). A reading head type LS211-0 is connected

interface module type WCS-IS310/311, a reading

head type LS221-0 to interface module type WCS-

IS320/321. The interface module is always supp-

lied with RS 485 terminating resistor.

Connection principle for reading head to con-

trol via SSI interface module

WCS-IS310/320

WCS-IS311/321

LS211-0

LS221-0

WCS-IS310/311

WCS-IS320/321

RS 485

SSI

控制器

读码器

100 x 118 x 74 in mm (W x H x D)

35 mm

EN50022-35

30

每个终端:

Dimensions and attachment

•100 x 118 x 74 in mm (W x H x D)

•Clip-on attachment on 35 mm top-hat rail (EN

50022-35)

Conductor connection

•30 box terminals with captive plus-minus screws

•Box terminal strip can be removed separately

(plug-in)

•per box terminal:

1 x 4 mm

2

solid or

1 x 2,5 mm

2

flexible with sleeve DIN 46 228 or

2 x 1,5 mm

2

flexible with sleeve DIN 46 228

1 x 4 mm

1 x 2,5 mm

2 x 1,5 mm

DIN 46 228

DIN 46 228

36

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WCS-IS310 - SSI

接线端子

接线端

Terminal

UB+

GND

SUB

SDA

SDB

GND

DATA+

DATA-

CLK+

CLK-

PE

WCS-IS310 - SSI interface

Terminal connection

名称

接口模块的工作电压

接口模块的接地

读码器的工作电压

到读码器RS485+ 数据线

到读码器RS485- 数据线

读码器接地

Data +

Data -

Clock +

Clock -

接地保护

Designation

Operating voltage interface module

Ground interface module

Operating voltage reading head

Data line RS 485+ to reading head

Data line RS 485- to reading head

Ground reading head

Data +

Data -

Clock +

Clock -

Protective earth

读码器的

接线端

terminal

reading head

WCS2AWCS3A

2

4

1

3

1

2

3

5

UB+

GND

接口模块

的接线端

SUB

SDA

SDB

GND

Terminal

interface

module

SUB

SDA

SDB

GND

24 V DC

± 10%

Operating voltage of interface module

The operating voltage (24 V DC ± 10%) for the

interface module is connected to terminals UB+

and GND.

Connection of reading head

The voltage supply for the reading heads is con-

nected to terminals SUB and GND.

The RS 485 data cables to the reading heads are

connected to terminals SDA and SDB.

Connection to control

Connection to the control is via four lines: two

clock lines (clock) and two data lines (data).

The interface module with SSI interface corre-

sponds as regards the data format to a 25 bit ab-

solute value encoder with 4096 revolutions and

4096 increments per revolution.

The WCS interface module effectively supplies a

maximum of 512 revolutions and 1024 increments

per revolution.

The clock-pulse rate between control and reading

head can be 100 ... 500 kHz, recommended value:

125 ... 250 kHz. See also p. 29.

Error signal

If an error occurs, the error bit (KB, in the case of

absolute shaft-angle encoders, the designation

PFB, power fail bit, is also used) is set and the

error code is transmitted to the control:

KB=1

0 2

POS 2

... 2=error number

POS 2

3

... 2

18

=0

See p. 61 for description of errors.

Reading head outside code rail

The control receives the following bit pattern if the

reading head is outside the code rail:

KB=0

0 18

2=1, (= positional value 524287)

Display of interface module

See parallel interface module, page 35.

Note: In the case of the SSI interface module, only

one reading head (address 0) is connected.

SUB

GND

SDA

SDB

2

4

25

4096

2

SSI

512

4096

WCS

1024

CLK

100 ... 500 kHz

125 ... 250 kHz

OADBKB

29

DATA

KB

KB = 1

0 2

2=

3 18

POS 2

... 2=0

61

1

KB = 0

018

2= 1,

= 524287

SSI

0

35

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37

WCS-PG210 - Profibus DP

Profibus DP

PG210

Profibus

PG210

PG210

LS221

PG210

WCS-PG210 - Profibus DP interface

Interface module with Profibus DP interface

The PG210 acts as interface between the WCS

reading head and the Profibus. The data are trans-

mitted between the reading head(s) and the

PG110 with RS 485 interface and from the PG210

to the control via the Profibus DP. A maximum of

four WCS reading heads type LS221 (or LS121)

can be connected. If several reading heads are

connected, they must have different addresses.

The PG210 functions as a Profibus slave and dis-

poses, independent of the Profibus, of the current

reading head data.

The module has the following configuration:

- Baudrate:max.12 MBaud

(automatic detection)

- Diagnosis data:max. 8 Byte

- Sync:supported

- Freeze:supported

- Identification No.:0x2079

Dimensions and attachment

•90 x 127 x 55 in mm (W x H x D)

•Clip-on attachment on 35 mm top-hat rail

(EN 50022-35)

Connection principle of a reading head to the

WCS-PG210 interface module

RS 485

Profibus DP

4

LS121

Profibus

Profibus

max.12 MBaud

(自动检测)

max. 8 Byte

0x2079

90 x 127 x 55 mm (W x H x D)

35 mm

EN 50022-35

WCS-PG210

读码器

WCS-PG210

端口

Terminal

Terminal connection WCS-PG210

名称

接口模块/读码器的工作电压

接口模块/读码器的接地

到读码器RS485+ 数据线

到读码器RS485- 数据线

无定义

Designation

Operating voltage interface module /

Operating voltage reading heads

Ground interface module /

Ground reading heads

Data line RS 485- to reading head

Data line RS 485+ to reading head

not used

1

2

3

4

5

24V(Pwr)

0V (Pwr)

RS485-

RS485+

not used

38

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WCS-PG210 - Profibus DP

1.5 mm

2

WCS-PG210 - Profibus DP interface

The device has two cable lugs for connecting the

protective earth. The protective earth must be con-

nected to these cable lugs with a wire cross-sec-

tion of at least 1.5 mm

2

.

Operating voltage of interface module

The operating voltage (24 V DC ± 10%) for the

interface module is connected to terminals 1 and 2

of the 5-pole push-lock terminal. When the opera-

ting voltage is connected correctly, the green "Po-

wer" LED must be illuminated.

Connection of reading heads

The voltage supply for the reading heads is con-

nected to screw terminals 1 and 2 of the plug con-

nector (same terminals as for connection of opera-

ting voltage).

The RS 485 data lines to the reading heads are

connected to terminals 3 and 4. The "Interface"

sliding switch must always be set to position "485".

If the module is at the beginning or end of the data

line to the reading heads, the RS 485 terminating

resistor must be activated. To do so, set the sliding

switch "RS485-Termination" to "On". If only one

reading head is connected to the PG210, this

switch must always be set to "On".

Connection to control

The connection to the Profibus DP is via a 9-pole

plug connector as per Profibus norm. For this, a 9-

pole Sub-D plug is required which is plugged into

the 9-pole Sub-D socket on the device. This plug is

not part of the supply of the interface module. The

Profibus address (in hex code) is set with the two

rotary switches "Profibus-ID" "High" and "Low".

Example: Address 19 (=13h): High = 1, Low = 3.

The terminating resistor in the Profibus can be

switched on ("On") or off ("Off") with the "Terminati-

on" sliding switch.

5

± 10%

1

2

24 V DC

读码器的

接线端

terminal

read. head

WCS2AWCS3A

2

4

1

3

1

2

3

5

1

接口模块

的接线端

1

4

3

2

Terminal

Interface

module

1

4

3

2

2

3

4

"485"

RS 485

"Interface"

RS 485

"RS485-Termination"

PG210

"On"

"On"

PIN

1

2

3

4

5

6

7

8

9

名称

接地保护

无定义

B-线

无定义

接地

5 V DC

无定义

A-线

接地

Designation

protective earth

not assigned

B-Line

not assigned

Ground

5 V DC

not assigned

A-Line

Ground

9

Profibus

Sub-D

ProfibusDP

Profibus

16

"Profibus-ID"

"High""Low"

19 (=13h): High = 1, Low = 3

"Termination"

Profibus

"On"

"OFF"

WCS-PG210WCS-PG110

WCS-PG210

S4S5

WCS-PG110

WCS-PG100

LS246

WCS-SP12

WCS-PG110

Substitute types

The WCS-PG210 is of identical construction to the

WCS-PG110. The difference is that on the WCS-

PG210 the rotary switches S4 and S5 have been

omitted. On the WCS-PG110 these rotary switches

were used to set the substitute mode for the WCS-

PG100 and WCS-SP12 (connecting reading heads

type LS246). The WCS-PG110 is therefore still

available.

You will find further information in the description of

substitute types for the WCS system, see down-

load area of our Internet homepage.

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39

WCS-PG210 - Profibus DP

Profibus DP master

GSD

Internet

4

4

0xD1

4

0x20,0xD1, 0xD1, 0xD1,

WCS-PG210 - Profibus DP interface

Data exchange with the Profibus DP master

For configuring the master, a disk is supplied con-

taining the configuration file (GSD file).

The file can also be downloaded via the Internet.

The configuration data permit the selection of one,

two, three or four reading heads connected. Inde-

pendent of the number of reading heads selected,

a byte is reserved for the activation of the reading

head(s) in the master, 4 bytes per reading head

are reserved for the response data.

(Configuration data with 4 reading heads: 0x20,

0xD1, 0xD1, 0xD1, 0xD1).

Activation of reading head(s)

读码器

地址 3

Address 3

Bit

/位

7

0

6

F0

读码器

地址 2

Address 2

5

0

4

F0

读码器

地址 1

Address 1

3

0

2

F0

读码器

地址 0

Address 0

1

0

0

F0

F0

60

See page 60 for information on F0 function.

4

Bit/位

Word n

Word n+1

15

0

P07

14

0

P06

13

0

P05

12

0

P04

11

0

P03

10

P18

P02

9

P17

P01

8

P16

P00

7

P15

0

Data format of interface module for one rea-

ding head (4 bytes)

6

P14

0

5

P13

0

4

P12

DB

3

P11

ERR

2

P10

OUT

1

P09

A1

0

P08

A0

60

Profibus

6

PG210

18

4

"Error No/Select ID"

The significance of the data bits is explained on

page 60.

Profibus diagnosis

In addition to the standard diagnosis data (6 by-

tes), a device-specific diagnosis of the PG210 is

supported. The length of the specific diagnosis

data is 1 byte, giving a maximum length of the

diagnosis data of 8 bytes. If an error or warning is

present, the corresponding code is transmitted via

the diagnosis byte. This code is also shown via the

4 LEDs "Error No/Select ID" when the red state

LED is illuminated, i. e. the content of the diagno-

sis byte is a replica of the LED display.

40

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WCS-PG210 - Profibus DP

WCS-PG210 - Profibus DP interface

Device LEDs

Power

The green LED must be illuminated. It indicates

the correct voltage supply of the PG210.

BusPower

The LED is connected directly to the supply volta-

ge on the Profibus side.

BusState

Green continuous

Data exchange in Profibus

Red/green flashing

PG210 waiting for Profibus configuration data

Red continuous

Error on Profibus

BusError

When the red LED is illuminated, no data ex-

change is taking place on the Profibus.

State

Green continuous

Data exchange with the reading heads. The num-

ber of the reading head currently polled is shown

via the four LEDs "Error No/Select ID". The table

on the left shows the assignment of the LEDs "Sel-

ect ID" to the reading head addresses.

Red continuous

The interface module has detected an error or a

warning. The PG 210 displays the binary coded

error or warning number via the LEDs "Error No/

Select ID" and also transmits the number to the

Profibus master via the external diagnosis byte.

Error (7):

Switch interface module on and off. If the error still

occurs the module must be replaced.

Warning (15):

The warning serves merely as information and is

displayed by the PG210 for one minute and then

automatically reset.

PG210

Profibus

Profibus

PG210

Profibus

Profibus

Profibus

Error No

Select ID

8

0

0

0

1

4

0

0

1

0

2

0

1

0

0

1

1

0

0

0

读码器

地址

0

1

2

3

Reading

head

address

0

1

2

3

4

"Error No/Select ID"

"Error No/Select ID"

1...7

8...15

1

PG210

Profibus

PG210

Description of error code

Error No/

Select ID

8

0

0

1

1

1

1

1

4

0

x

x

0

0

1

1

2

0

x

x

0

1

0

1

1

0

x

0

1

1

1

1

名称

预留位

接口模块内部错误

接口模块内部警告

从读码器接受数据超时

从读码器输出数据超时

总线错误

(配置错误,未连接)

接口模块内部警告

Designation

reserved

internal error interface module

internal warning interface module

timeout receiving data from reading head

error at data transfer from reading head

Field bus error

(configuration error, no connection,...)

internal warning interface module

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41

WCS-DG210 - DeviceNet

DeviceNet

WCS-DG210

DeviceNet

LS121

DeviceNet

RS 485

LS221

WCS-DG210 - DeviceNet interface

Interface module with DeviceNet interface

The WCS-DG210 acts as interface between the

WCS reading head and the DeviceNet bus. The

data are transferred via the RS 485 interface bet-

ween the reading head(s) and the DG210 and via

the DeviceNet protocol from the DG210 to the

control. A maximum of four reading heads type

LS221 (or LS121) can be connected. If several

reading heads are connected, they must have

different addresses.

The DG210 complies with the conditions as per

"DeviceNet Specification Release 2.0" and

functions as a DeviceNet "Group 2 only slave".

(Vendor-ID: 272, Device type: 12).

The interface module permits data transmission

rates up to 500 kBaud in the DeviceNet.

The WCS-DG210 is compatible with the previous

model WCS-DG110.

Dimensions and attachment

•90 x 127 x 55 in mm (W x H x D)

•Clip-on attachment on 35 mm top-hat rail

(EN 50022-35)

Connection principle of a reading head to the

WCS-DG210 interface module

DG210

DG210

"DeviceNet Specification

DG210

Release 2.0"

DeviceNet

"Group 2 only slave".

12

272,

DeviceNet

500 kBaud

WCS-DG210WCS-DG110

90 x 127 x 55 mm (W x H x D)

35 mm

EN 50022-35

WCS-DG210

读码器

WCS-DG210

端口

Terminal

X1-1

X1-2

X1-3

X1-4

X1-5

24 V(Pwr)

0 V (Pwr)

RS485-

RS485+

not used

Terminal connection WCS-DG210

名称

接口模块/读码器的工作电压

接口模块/读码器的接地

到读码器 RS 485+ 数据线

到读码器 RS 485- 数据线

无定义

Designation

Operating voltage interface module /

Operating voltage reading heads

Ground interface module /

Ground reading heads

Data line RS 485- to reading head

Data line RS 485+ to reading head

not used

The device has two cable lugs for connecting the

protective earth. The protective earth must be con-

nected to these cable lugs with a wire cross-sec-

tion of at least 1.5 mm

2

.

1.5 mm

2

42

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WCS-DG210- DeviceNet

5

± 10%

X1

12

24 V DC

WCS-DG210 - DeviceNet interface

Operating voltage of interface module

The operating voltage (24 V DC ± 10%) for the

interface module is connected to terminals 1 and 2

of the 5-pole push-lock terminal X1. When the ope-

rating voltage is connected correctly, the green

"Power" LED is illuminated.

Connection of reading heads

The voltage supply for the reading heads is con-

nected to screw terminals 1 and 2 of the 5-pole

push-lock terminal X1 (same terminals as for con-

necting the operating voltage).

The RS 485 data lines to the reading heads are

connected to terminals X1-3 and X1-4.

The sliding switch "Interface" must always be set

to position "485".

If the module is at the beginning or end of the data

line to the reading heads, the RS 485 terminating

resistor must be activated. To do so, set the sliding

switch "RS485-Termination" to "On". If only one

reading head is connected to the DG210, this

switch must always be set to "On".

The number of reading heads connected is set

with rotary switch S4. The position of the switch

indicates the number of reading heads connected:

1:1 reading head (address 0) connected

2:2 reading heads (address 0 and 1) connected

3:3 reading heads (address 0, 1 and 2) connec-

ted

4:4 reading heads (address 0, 1, 2 and 3) con-

nected

Rotary switch S5 has no function

读码器接线端

terminal reading

head

WCS2AWCS3A

2

4

1

3

1

2

3

5

接线模块

的接线端

X1-1

X1-4

X1-3

X1-2

Terminal

Interface

module

X1-1

X1-4

X1-3

X1-2

12

RS 485

X1-3

X1-4

Interface

RS 485

Termination

On

485

RS 485-

On

S4

1:

2:

3:

4:

1 个读码器 (地址 0)

2 个读码器 (地址 0 和 1)

3 个读码器 (地址 0, 1 和2)

4 个读码器 (地址 0, 1, 2 和 3)

5

端口

Terminal

X2-1

X2-2

X2-3

V-

CAN-L

Shield

名称

0 V

显性低

电线屏蔽

显性高

24 VDC

Designation

0 V

Dominant

Low

Cable shield

Dominant

High

24 VDC

X2-4CAN-H

X2-5V+

X2

DeviceNet

6DIP

DeviceNet

Node ID

MAC-ID

MAC-ID

0

On

Off

DeviceNet

DIP

DG210

5

Connection to control

Connection to the DeviceNet is via the 5-pole plug

connector with screw terminals X2. The MAC-ID of

the DeviceNet address is set with the 6-pole DIP

switch "Node ID". MAC-ID "0" is not permissible.

The terminating resistor in the DeviceNet can be

switched on ("On") or off ("Off") with the sliding

switch "Termination".

The data transmission rate can be set with two DIP

switches on the DG210.

DIP

开关

DIP switches

S7

0

1

0

1

S6

0

0

1

1

波特率

Baudrate

125 kBaud

500 kBaud

250 kBaud

125 kBaud

DeviceNet

-DG210

DIP

WCS

DIP

The data transmission rate in the DeviceNet is set

by two switches on the 8-fold DIP switch of the

WCS-DG210. The position of the DIP switches is

marked on the sticker on the device.

EDS

EDS

EDS configuration file

An EDS file to support configuration can be down-

loaded from our Internet homepage.

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43

WCS-DG210 - DeviceNet

DG210

DeviceNet

Polling

Only Slave

Strobe

2

DG210

Polling

Polling

Polling

polling

DG210

0x00

Bit-strobe

4

16

WCS-DG210 - DeviceNet interface

DeviceNet

Group 2

Bit-

Data exchange in the DeviceNet

The DG210 acts as "Group 2 Only Slave" in the

DeviceNet. The access procedures "Polling," "Bit-

Strobe" and "Change of state" are supported. If

more than two reading heads are connected to the

DG210, the data can only be interrogated via pol-

ling access. Transmitting a function byte also is

only possible in polling mode.

Polling

In polling, a function byte is transmitted to the

DG210 by the master. The DG210 then returns 16

data bytes. The 16 bytes contain the data of the 4

reading heads (4 x 4 bytes). If less than 4 reading

heads are configured (via rotary switch S4), the

four data bytes for the unconfigured reading heads

contain the value 0x00.

Bit-strobe

With bit-strobe access, the command "bit-strobe" is

transmitted by the master without any further data.

The master then always receives 8 data bytes as a

response from the interface module. The 8 data

bytes contain the data of the reading heads with

address 0 and 1 (2 x 4 bytes). If the reading head

with address 1 is not connected (rotary switch S4

is in position 1), the 4 dta bytes for this reading

head are 0x00.

Change of state

In this procedure, the DG210 transmits 8 data by-

tes to the master without being requested as soon

as the content of the data is changed. The data

format corresponds to that for bit-strobe access.

If the data of the reading heads change constantly,

e. g. if the reading head is travelling fast, the data

are transmitted every 5 ms. In this case the rest

time is necessary to avoid overloading the Device-

Net bus.

Function byte for activating the reading

head(s) in polling

读码器

地址 3

Address 3

Bit/位7

0

6

F0

读码器

地址 2

Address 2

5

0

4

F0

读码器

地址 1

Address 1

3

0

2

F0

读码器

地址 0

Address 0

1

0

0

F0

DG210

4

16

4 x 4

bit-strobe

8

S4

0x00

1

2 x 4

1

8

01

4

8

bit-strobe

DG210

5 ms

DeviceNet

Polling

F0

60

See page 60for hints on F0 function.

Data format of interface module for one rea-

ding head (4 bytes)

Bit/位

Word n

Word n+1

15

0

P07

14

0

P06

13

0

P05

12

0

P04

11

0

P03

10

P18

P02

9

P17

P01

8

P16

P00

7

P15

0

6

P14

0

5

P13

0

4

P12

DB

3

P11

ERR

2

P10

OUT

1

P09

A1

0

P08

A0

PLC

60

Note: In some plc controls the byte positions in a

word are interchanged.

The meaning of the data bits is explained on p. 60.

44

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WCS-DG210 - DeviceNet

WCS-DG210 - DeviceNet interface

Device LEDs

Power

The green LED must be illuminated. It indicates

the correct voltage supply of the DG210.

BusPower

The LED is connected directly to the isolated supp-

ly voltage of the DeviceNet side.

BusState

Green continuous

DG210 connected to DeviceNet master

Green flashing

No connection to DeviceNet master

Red continuous

Serious error on DeviceNet bus (e. g. double

MAC-ID)

Red flashing

Rectifiable error (e. g. timeout error)

Red/green flashing

Communication error

State

Green continuous

Data exchange with the reading heads. The num-

ber of the reading head being polled is shown via

the four LEDs"Error No/Select ID". The table on

the left shows the assignment of the LEDs "Select

ID" to the reading head addresses.

Red continuous

The interface module has detected an error or a

warning. The DG210 displays the binary coded

error or warning number via the LEDs "Error No/

Select ID".

Error (7):

Switch interface module on and off. If the error still

occurs, the module must be replaced.

Warning (15):

The warning serves merely as information and is

displayed by the DG210 for one minute and then

automatically reset.

DG210

DeviceNet

DG210

DG210

DeviceNet

DeviceNet

DeviceNet

MAC-ID

ErrorNo

Select ID

8

0

0

0

1

4

0

0

1

0

2

0

1

0

0

1

1

0

0

0

读码器

地址

Reading

head

address

0

1

2

3

0

1

2

3

Select ID"

"Select ID"

DG210

Select ID"

1...7

8...15

1

4

"Error No/

"Error No/

DG210

Description of error code

Error No/

Select ID

8

0

0

1

1

1

1

1

4

0

x

x

0

0

1

1

2

0

x

x

0

1

0

1

1

0

x

0

1

1

1

1

名称

预留位

接口模块内部错误

接口模块内部警告

从读码器接受数据超时

从读码器输出数据超时

总线错误

(配置错误,未连接...)

接口模块内部警告

Designation

reserved

internal error interface module

internal warning interface module

timeout receiving data from reading head

error at data transfer from reading head

fieldbus error

(configuration error, no connection, ...)

internal warning interface module

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45

WCS-CG210 - CANopen

CANopen

WCS-CG210

CANopen

WCS3

CANopen

CG210

CAN

RS 485

WCS-CG210 - CANopen interface

Interface module with CANopen interface

The WCS-CG210 acts as interface between the

WCS reading head and the CAN-Bus. The data

are transmitted between the reading head(s) and

the CG210 via the RS 485 interface and from the

CG210 to the control via the CANopen protocol. A

maximum of four WCS2 and/or WCS3 reading

heads of type LS221 (or LS121) can be connec-

ted. If several reading heads are connected, they

must have different addresses. The interface mo-

dule CG210 functions as CANopen slave in the

"predefined connection set" and permits data

transmission rates up to 1 MBaud.

Dimensions and attachment

•90 x 127 x 55 in mm (W x H x D)

•Clip-on attachment on 35 mm top-hat rail

(EN 50022-35)

Connection principle of a reading head to the

WCS-CG210 interface module

CG210

4

WCS2

LS121

LS221

CG210

1 MBaud

90 x 127 x 55 in mm (W x H x D)

35 mm

(EN 50022-35)

WCS-CG210

读码器

WCS-CG210

端口

Terminal

Terminal connection of WCS-CG210

名称

接口模块/读码器的工作电压

接口模块/读码器的接地

到读码器的数据线RS 485-

到读码器的数据线RS 485+

无定义

Designation

Operating voltage interface module /

Operating voltage reading heads

Ground interface module /

Ground reading heads

Data line RS 485- to reading head

Data line RS 485+ to reading head

not used

1

2

3

4

5

24V(Pwr)

0V (Pwr)

RS485-

RS485+

not used

1.5 mm

The device has two cable lugs for connecting the

protective earth. The protective earth must be con-

nected to these cable lugs with a wire cross-sec-

tion of at least 1.5 mm

2

.

46

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WCS-CG210 - CANopen

5

± 10%

12

24 V DC

WCS-CG210 - CANopen interface

Operating voltage of interface module

The operating voltage (24 V DC ± 10%) for the

interface module is connected to terminals 1 and 2

of the 5-pole push-lock terminal. When the opera-

ting voltage is connected correctly, the green "Po-

wer" LED is illuminated.

Connection of reading heads

The voltage supply for the reading heads is con-

nected to screw terminals 1 and 2 of the 5-pole

push-lock terminal (same terminals as for connec-

ting the operating voltage).

The RS 485 data lines to the reading heads are

connected to terminals 3 and 4.

The number of reading heads connected is set

with the rotary switch S4. The position of the

switch simultaneously presets the baud rates:

1:1 head(addr.0)-BD-Set A

2:2 heads(addr. 0,1)-BD-Set A

3:3 heads(addr. 0,1,2)-BD-Set A

4:4 heads(addr. 0,1,2,3)-BD-Set A

5:1 head(addr. 0)-BD-Set B

6:2 heads(addr. 0, 1)-BD-Set B

7:3 heads(addr. 0, 1, 2)-BD-Set B

8:4 heads(addr. 0,1,2,3)-BD-Set B

The sliding switch "Interface" must always be set

to the position "485".

If the module is at the beginning or end of the data

line to the reading heads, the RS 485 terminating

resistor must be activated. To do so, set the sliding

switch "RS485-Termination" to "On". If only one

reading head is connected to the CG210, this

switch must always be set to "On".

Transmission type

As per CANopen specification, the transmission

type can be configured in the CG210. After swit-

ching on the device the following transmission type

is preconfigured:

S5 = 0...B, E and F: asynchronous

In this mode the CG210 transmits data automati-

cally if the data of the reading head change, howe-

ver minimum every 3 ... 250 ms (can bei set with

rotary switch S5, see table). This prevents the CA-

Nopen Bus being overloaded in the case of conti-

nuous changes in the WCS data. With asynchro-

nous transmission, if there is no change in the

reading head data, i.e. vehicle is stopped, no furt-

her data are transmitted. By selecting S5=E / F the

data will be transmitted max. every 3ms / 5ms,

however minimum every 50 ms / 20 ms. Thus the

control receives data even when the vehicle is at a

standstill.

S5 = D: cyclic synchronous

The CG210 transmits data after receiving the

SYNC command. If one or two reading heads are

connected PDO1 is transmitted, if more then two

reading heads PDO1 and PDO2. The typical re-

sponse time after SYNC is 2 ms, the maximum

response time is 5 ms.

读码器接线端

接口模块

terminal

接线端

read. head

WCS2AWCS3A

2

4

1

3

DIP

7 6

0 0

0 1

1 0

1 1

Terminal

Interface

module

1

4

3

2

12

1

2

3

5

1

4

3

2

4

RS 485

S4

3

BD - Set A

1 MBaud

500 kBaud

250 kBaud

125 kBaud

BD - Set B

100 kBaud

50 kBaud

20 kBaud

10 kBaud

1:1 读码器 (地址 0)

2:2 读码器 (地址 0,1)

3:3 读码器 (地址 0,1,2)

4:4 读码器 (地址 0,1,2,3)

5:1 读码器 (地址 0)

6:2 读码器 (地址 0, 1)

7:3 读码器 (地址 0, 1, 2)

8:4 读码器 (地址 0,1,2,3)

-BD-Set A

-BD-Set A

-BD-Set A

-BD-Set A

-BD-Set B

-BD-Set B

-BD-Set B

-BD-Set B

Interface

RS485

RS485-Termination

CG210

On

On

485

S5

0

1

2

3

4

5

6

7

8

9

A

B

C

D

E

F

最短延迟时间

min. Delay time

3 ms

5 ms

10 ms

15 ms

20 ms

30 ms

40 ms

50 ms

100 ms

150 ms

200 ms

250 ms

res.

SYNC Mode

5 ms / 50 ms

3 ms / 20 ms

CANopen

CG210

S5 = 0...B, E and F:

CG210

CANopen

3 ... 250 ms

WCS

CANopen

S5=E / F

S5

3ms / 5ms

50 ms / 20 ms

S5 = D:

CG210

PDO1

PDO1

SYNC

12

2

PDO2SYNC

2 ms5 ms

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47

WCS-CG210 - CANopen

PIN

1

2

3

5

6

7

8

9

CAN-HCAN-H

CAN-L

CAN-GND

CAN-L

CAN-GND

名称

Designation

WCS-CG210 - CANopen interface

9

Sub-D

CANopen

6

DIP

CANopen

Node ID

ID

0

0

Node ID

CANopen

Termination

On

Off

Connection to control

The connection to the CANopen bus is via a 9-pole

plug connector. For this a 9-pole Sub-D socket is

required which is plugged into the 9-pole Sub-D

plug in the device. This socket is not part of the

supply of the interface module. The module ID of

the CANopen address is set via the 6-pole DIP

switch "Node ID" (the most significant bit of the 7-

digit module ID is "0").

Node-ID "0" is not permissible.

The terminating resistor in the CANopen bus can

be switched on ("On") or off ("Off") with the sliding

switch "Termination".

Data exchange in the CANopen bus

The CG210 functions as CANopen slave in the

"predefined connection set". 5 objects are defined

for the data of the WCS reading heads:

Object 0x2000:1 byte - function byte for

activating the reading heads

Object 0x2001:4 bytes data from reading

head address 0

Object 0x2002:4 bytes data from reading

head address 1

Object 0x2003:4 bytes data from reading

head address 2

Object 0x2004:4 bytes data from reading

head address 3

The data format of the 0x2004 is

identical.

Access to the objects is via the PDO (process data

object). Here,

PDO1(tx):Objects 0x2001 and 0x2002

being transmitted

PDO2(tx):Object 0x2003 and 0x2004

being transmitted

PDO1(rx):Object 0x2000 being received

PD02(rx):not assigned

Object 0x2000 - function byte for activating the

reading head(s)

读码器 /

地址 3 /

Address 3

Bit/位7

0

6

F0

地址 2 /

Address 2

5

0

4

F0

地址 1 /

Address 1

3

0

2

F0

地址 0 /

Address 0

1

0

0

F0

CANopen

CANopen

CG210

2

3

0x2004

PDO1(tx):

PDO2(tx):

PDO1(rx):

PD02(rx):

对象 0x2001 和 0x2002

正在传送

对象 0x2003 和 0x2004

正在传送

对象 0x2000 正被接收

无定义

0x2000

F0

60

0x2004 -

4

Notes on F0 function see page 60.

0x2004 - 4 bytes data from rea-

ding head

9

P17

P01

8

P16

P00

7

P15

0

6

P14

0

5

P13

0

4

P12

DB

3

P11

ERR

2

P10

OUT

1

P09

A1

0

P08

A0

Bit/位

Word n

Word n+1

15

0

P07

14

0

P06

13

0

P05

12

0

P04

11

0

P03

10

P18

P02

60

S4

0x00

CG210

The meaning of the data bits is explained on

page 60.

If a reading head is not configured (number of rea-

ding heads connected with rotary switch S4), all

four data bytes of the relevant object have the

value 0x00.

The object 1011h (Restore default parameters) is

not supported by the CG210.

4

1011h

48

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WCS-CG210 - CANopen

Lenze

S4

Lenze

S4

47

WCS-CG210 - CANopen interface

9300

A..D

9300

-BD-Set A

-BD-Set A

-BD-Set A

-BD-Set A

0x2003 - 4 Byte Daten vom Le-

sekopf (Lenze-Spezifikation)

10

OUT

P10

9

A1

P9

8

A0

P8

7

P7

0

6

P6

0

5

P5

0

4

P4

0

3

P3

0

2

P2

P18

1

P1

P17

0

P0

P16

Connection to Lenze servo frequency changer

Series 9300

The number of reading heads and the baud rate

range is set by the rotary switch S4 (see also

page 47). The setting A..D is also used to select

the protocol for the Lenze servo frequency chan-

0x2003

4

Bit

Word n

Word n+1

15

0

P15

14

0

P14

13

0

P13

12

DB

P12

11

ERR

P11

60

The meaning of the data bits is explained on page 60.

Device LEDs

Power

The green LED must be illuminated. It indicates

the correct voltage supply of the CG210.

BusPower

The LED is connected directly to the isolated supp-

ly voltage of the CANopen side.

BusState

Green continuous

Guarding active

Green flashing

No guarding active

Red continuous

Guarding error

Red flashing

CAN-bus error

State

Green continuous

Data exchange with the reading heads. The num-

ber of the reading head being polled is shown via

the four LEDs"Error No/Select ID". The table on

the left shows the assignment of the LEDs "Select

ID" to the reading head addresses.

Red continuous

The interface module has detected an error or a

warning. The CG210 displays the binary coded

error or warning number via the LEDs "Error No/

Select ID".

Error (7):

Switch interface module on and off. If the error still

occurs, the module must be replaced.

Warning (15):

The warning serves merely as information and is

displayed by the CG210 for one minute and then

automatically reset.

Description of error code

CG210

CANopen

CAN

Error No

Select ID

8

0

0

0

1

4

0

0

1

0

2

0

1

0

0

1

1

0

0

0

读码器

地址

0

1

2

3

Reading

head

address

0

1

2

3

Select ID"

"Select ID"

CG210

Select ID"

1...7

8...15

1

4

"Error No/

"Error No/

CG210

Error No / Select ID

8

0

0

1

1

1

1

4

0

x

x

0

0

1

2

0

x

x

0

1

x

1

0

x

0

1

1

1

名称

预留位

接口模块内部错误

接口模块内部警告

从读码器接受数据超时

从读码器输出数据超时

接口模块内部警告

Designation

reserved

internal error interface module

internal warning interface module

timeout receiving data from reading head

error at data transfer from reading head

internal warning interface module

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49

WCS IG110 - InterBus-S

InterBus-S

RS 485

InterBus-S

WCS IG110 - InterBus-S interface

Interface module with InterBus-S interface

The interface module acts as interface between

the WCS reading head and the InterBus-S (Inter-

bus-S remote bus). The data are transmitted bet-

ween the reading head(s) and the interface modu-

le serially (with RS 485 interface) and from the

interface module to the control via InterBus-S pro-

tocol.

One or two reading heads type LS221 (or LS121)

can be connected.

Connecting more than two reading heads (max. 4)

is possible on request. The data can be transmit-

ted in binary or Gray code.

The data are transmitted with 500 kBaud in Inter-

Bus-S. The data communication with 2 MBaud is

possible on request.

4

LS121

2 MBaud

LS221

InterBus-S

500 kBaud

InterBus-S

Connection principle of a reading head to the

InterBus-S interface module

读码器

90 x 127 x 55 mm (W x H x D)

35 mm

(EN 50022-35)

IG110

端口

Terminal

1

2

3

4

5

24V(Pwr)

0V (Pwr)

RS485-

RS485+

not used

Dimensions and attachment

•90 x 127 x 55 in mm (W x H x D)

•Clip-on attachment on 35 mm top-hat rail

(EN 50022-35)

Terminal connection of IG110

名称

接口模块/读码器的工作电压

接口模块/读码器的接地

到读码器的数据线RS 485-

到读码器的数据线RS 485+

无定义

Designation

Operating voltage interface module /

Operating voltage reading heads

Ground interface module /

Ground reading heads

Data line RS 485- to reading head

Data line RS 485+ to reading head

not used

1.5 mm

The device has two cable lugs for connecting the

protective earth. The protective earth must be con-

nected to these cable lugs with a wire cross-sec-

tion of at least 1.5 mm

2

.

50

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WCS IG110 - InterBus-S

读码器接线端

terminal

reading head

WCS2AWCS3A

2

4

1

3

1

2

3

5

SUB

SDA

SDB

GND

SUB

SDA

SDB

GND

WCS IG110 - InterBus-S interface

5

± 10%

1

2

24 V DC

Operating voltage of interface module

The operating voltage (24 V DC ± 10%) for the

interface module is connected to terminals 1 and 2

of the 5-pole push-lock terminal. When the opera-

ting voltage is connected correctly, the green "Po-

wer" LED must be illuminated.

接口模块

接线端

Terminal

interface

module

2

RS 485

"Interface"

3

4

"485"

1

RS 485

"RS485-Termination"

"On"

IG110

S5

"On"

Connection of reading heads

The voltage supply for the reading heads is con-

nected to screw terminals 1 and 2 of the plug con-

nector. The RS 485 data lines to the reading heads

are connected to terminals 3 and 4. The "Interface"

sliding switch must always be set to position "485".

If the module is at the beginning or end of the data

line to the reading heads, the RS 485 terminating

resistor must be activated. To do so, set the sliding

switch "RS485-Termination" to "On".

If only one reading head is connected to the

IG110, this switch must always be set to "On".

The protocol to the reading heads is set with rotary

switch S5:

旋钮

S5

Switch S5

0

1

2

3

4

5

6

7

8 .. F

编码

Encoding

格雷码 Gray code

格雷码 Gray code

二进制码Binary code

二进制码Binary code

--

--

--

--

--

名称

1 个读码器,Interbus 4 字节

2 个读码器,Interbus 8 字节

1 个读码器,Interbus 4 字节

2 个读码器,Interbus 8 字节

预留位

预留位

预留位

预留位

为替换模式预留

Designation

1 reading head connected, 4 Byte at InterBus

2 reading heads connected, 8 byte at InterBus

1 reading head connected, 4 byte at InterBus

2 reading heads connected, 8 byte at InterBus

reserved

reserved

reserved

reserved

reserved for replacement mode

(see WCS Substitute types)

S4

InterBus-S

PIN

1

2

3

6

7

名称

DO1

DI1

GNDI

/ DO2

/ DI1

名称

Designation

DO1

DI1

GNDI

/ DO2

/ DI1

Switch S4 has no function.

Connection of InterBus-S

There are two 9-pole Sub-D plug connectors on

the front of the device for connecting the InterBus-

S line.

InterBus-S incoming (IBS-IN)

The incoming InterBus cable is connected via the

9-pole Sub-D plug on the front of the interface

module. The 9-pole socket as counterpart to the

plug is not part of the supply.

InterBus-S outgoing (IBS-OUT)

The outgoing InterBus cable is connected via the

9-pole Sub-D socket on the front of the interface

module.

The 9-pole plug as counterpart to the socket is not

part of the supply.

If other devices are to be operated on the Inter-

Bus-S after the interface module, a bridge must be

soldered into the plug of the outgoing cable bet-

ween PIN 5 (5 VDC) and PIN 9 (RBST).

Sub-D

2

9

InterBus-S

IBS-IN

InterBus-S

InterBus

9

Sub-D

PIN

1

2

3

5

6

7

9

Designation

DO2

DI2

GND

+ 5V

/ D02

/ DI2

RBST

DO2

DI2

GND

+ 5V

/ D02

/ DI2

RBST

InterBus-S

InterBus

IBS-OUT

9

Sub-D

5 VDC

9RBST

5

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51

WCS-IG110 - InterBus-S

InterBus-S

InterBus

WCS-IG110 - InterBus-S interface

Data exchange in the InterBus-S

Two data words (4 bytes) are reserved for each

connected WCS reading head in the InterBus. The

module transmits the data from the reading heads

to the master. The reading head data transmitted

are not delayed as the reading head(s) are conti-

nuously interrogated by the interface module inde-

pendent of the InterBus-S.

Activation of interface module by master

4

InterBus-S

Bit

Word n

Word n+1

15

0

0

14

0

0

13

0

0

12

0

0

11

0

0

10

0

0

9

0

0

8

0

0

7

0

0

6

0

0

5

0

0

4

0

0

3

0

0

2

0

0

1

0

0

0

0

0

Response of interface module

Bit

Word n

Word n+1

15

0

P15

14

0

P14

13

0

P13

12

DB

P12

11

ERR

P11

10

OUT

P10

9

A1

P9

8

A0

P8

7

P7

0

6

P6

0

5

P5

0

4

P4

0

3

P3

0

2

P2

P18

1

P1

P17

0

P0

P16

60

ERR=1

The meaning of the data bits is explained on

page 60.

If the data are output in Gray code, the positional

value and the error code (ERR=1) are output in

Gray code.

Device LEDs

Power

The green LED must be illuminated. It indicates

the correct voltage supply of the IG110.

BusState

Green continuous

Data exchange in Interbus active

Red/green flashing

No data exchange for minimum 0.5 sec

Red continuous

Interbus reset

There are 4 LEDs on the front of the device permit-

ting a diagnosis of the interface module:

IG110

InterBus的数据交换

0.5 sec

4

InterBus-S

InterBus-S

InterBus-S

InterBus-S

and the InterBus-S master is not in reset

(remote bus check).

52

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WCS-IG110 - InterBus-S

ErrorNo

Select ID

8

0

0

0

1

4

0

0

1

0

2

0

1

0

0

1

1

0

0

0

读码器

地址

WCS-IG110 - InterBus-S interface

Reading

head

address

0

1

2

3

State

Green continuous

Data exchange with the reading heads. The num-

ber of the reading head currently polled is shown

via the four LEDs "Error No/Select ID". The table

on the left shows the assignment of the LEDs "Sel-

ect ID" to the reading head addresses.

Red continuous

The interface module has detected an error or a

warning. The IG110 displays the binary coded er-

ror or warning number via the LEDs "Error No/

Select ID".

Error (7):

Switch interface module on and off. If the error still

occurs the module must be replaced.

Warning (15):

The warning serves merely as information and is

displayed by the IG 110 for one minute and then

automatically reset.

Description of error code

Error No/

Select ID

8

0

0

1

1

1

1

1

4

0

x

x

0

0

1

1

2

0

x

x

0

1

0

1

1

0

x

0

1

1

1

1

0

1

2

3

No/Select ID"

"Select ID"

IG110

No/Select ID"

1...7

8...15

1

4

"Error

"Error

IG110

名称

预留位

接口模块内部错误

接口模块内部警告

从读码器接受数据超时

从读码器输出数据超时

总线错误

(配置错误,未连接...)

接口模块内部警告

Designation

reserved

internal error interface module

internal warning interface module

timeout receiving data from reading head

error at data transfer from reading head

Field bus error

(configuration error, no connection,...)

internal warning interface module

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53

WCS-DDM1

WCS-DDM1 Display and diagnosis module

Function

The display module is used for the display and

extended diagnosis of WCS reading head data. It

is connected to the reading head(s) and passively

logs the data communication between the reading

head(s) and the control or the interface module. In

addition to the current positional value of the rea-

ding head(s) other diagnostic data can be display-

ed on the six-figure seven-segment display. The

data are called up by means of the hex rotary

switch next to the display.

DDM1

6

16

100 x 118 x 74

mm (W x H x D)

35 mm

EN 50022-35

Dimensions and attachment

• 100 x 118 x 74 in mm(W x H x D)

• Clip attachment onto 35 mm top hat rail

(EN 50022-35)

30

1 x 4 mm

1 x 2.5 mm

2 x 1.5 mm

DIN 46 228

DIN 46 228

Line connection

•30 box terminals with captive plus-minus screws

•Box terminal strips can be removed separately

(plug-in)

•per box terminal:

1 x 4 mm

2

solid or

1 x 2.5 mm

2

stranded with sleeve DIN 46 228 or

2 x 1.5 mm

2

stranded with sleeve DIN 46 228

Connection to reading head data line

Normally voltage (24 VDC ±10%) is supplied to the

display module via terminals UB+ and GND. The

module is protected against short circuits by an

internal miniature fuse (F 500 mA), its power input

is 2 VA.

The data signal from/to the reading heads is con-

nected to terminals SDA and SDB. Alternatively

the display module can be connected to the volta-

ge supply of the reading heads via terminals SUB

and GND. However the module is then not protec-

ted against short circuits.

WCS-DDM1 terminal connection

24 VDC±10%

GND

UB+

500 mA

SDB

SDA

SUB

GND

WCS-DDM1

接线端

Terminal

UB+

GND

SUB

SDA

SDB

GND

PE

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名称

接口模块的工作电压

接口模块的接地

读码器的工作电压

到读码器RS 485+ 数据线

到读码器RS 485- 数据线

读码器接地

接地保护

Designation

Operating voltage interface module

Ground interface module

Operating voltage reading head

Data line RS 485+ to reading head

Data line RS 485- to reading head

Ground reading head

Potential earth

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WCS-DDM1

A

WCS-DDM1 Display and diagnosis module

Connection principle of display module

Variant A:

Direct connection of display module to data line to

reading head. Voltage supply from data line.

读码器

控制器/

接口模块

显示模块

B

UB+

GND

Variant B:

Connection only to data line to reading head. Se-

parate voltage supply to display module.

读码器

控制器/

接口模块

显示模块

3

4

1

2

3

3

2

3

4

3

Display functions

The display module has three display modes which

can be selected automatically dependent upon

number and type of reading heads connected:

•Display mode 1:

4 reading heads with 3 diagnostic values each

•Display mode 2:

max. 3 reading heads with 4 diagnostic values

each (standard mode)

•Display mode 3:

only if reading heads (max. 2) with extended

data protocol 3 are connected

The individual diagnostic values such as current

position, highest priority error, time of error signal

and last valid position when error occurred (not in

display mode 1) can be called up for each reading

head connected. When the display module is swit-

ched on, first a functional test is performed (all

segments illuminated), then the reading head type

(e. g. ‘LS211’) and finally the device code are dis-

played. Then the display changes to the value set

by the rotary switch. The current switch position is

shown on the seven-segment display to the right of

the rotary switch.

1

LS211

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55

WCS-DDM1

16

WCS-DDM1 Display and diagnosis module

Functions of hex switch

The following table shows the allocation of dia-

gnostic values to switch position in each display

mode.

模式 2

数据地址 0

错误地址 0

错误地址的时间 0

最后一个位置地址 0

数据地址 1

错误地址 1

错误地址的时间 1

最后一个位置地址 1

数据地址 2

错误地址 2

错误地址的时间 2

最后一个位置地址 2

最后一个系统错误

模式 3

(ext. protocol )

数据地址 0

速度地址 0

错误地址 0

错误地址的时间 0

最后一个位置地址 0

数据地址 1

速度地址 1

错误地址 1

错误地址的时间 1

最后一个位置地址 1

-

-

最后一个系统错误

Display mode 1

Data address 0

Error address 0

Time of error adr. 0

Data address 1

Error address 1

Time of error adr. 1

Data address 2

Error address 2

Time of error adr. 2

Data address 3

Error address 3

Time of error adr. 3

Last system error

Time last system err.

Device code,

Toogle Info

Delete Error memory

(5 sec.)

Display mode 2

Data address 0

Error address 0

Time of error adr. 0

Last position adr.0

Data address 1

Error address 1

Time of error adr. 1

Last position adr. 1

Data adr. 2

Error address 2

Time of error adr. 2

Last position adr. 0

Last system error

Time last Systemerr.

Device code,

Toogle Info

Delete Error memory

(5 sec.)

Display mode 3

(ext. protocol )

Data address 0

Velocity adr. 0

Error address 0

Time of error adr. 0

Last position adr. 0

Data address 1

Velocity adr. 1

Error address 1

Time of error adr. 1

Last position adr. 1

-

-

Last system error

Time last system err.

Device code,

Toogle Info

Delete Error memory

(5 sec.)

Hex switch

0

1

2

3

4

5

6

7

8

9

A

B

C

D

E

F

模式 1

数据地址 0

错误地址 0

错误地址的时间 0

数据地址 1

错误地址 1

错误地址的时间 1

数据地址 2

错误地址 2

错误地址的时间 2

数据地址 3

错误地址 3

错误地址的时间 3

最后一个系统错误

最后一个系统错误的时间

最后一个系统错误的时间最后一个系统错误的时间

设备号,信息

删除错误内存

(5 秒)

设备号,信息

删除错误内存

(5 秒)

设备号,信息

删除错误内存

(5 秒)

2

1

4

3

3

Display modes

-Display mode 2 is selected as standard when

module is switched on

-As soon as a reading head with address 3 is

detected, module switches over to display mode

1 which is maintained until it is rebooted

-Display mode 3 is only activated if a reading

head with extended data protocol 3 is detected

„OUT“

„BAD“

Significance of displays

-Data:

If the reading head is on the code rail and no

error occurs, the current positional value is dis-

played, otherwise „OUT“ or the error number.

If the module detects that a reading head’s optics

are dirty, the signal „BAD“ flashes cyclically in the

display with a full stop after the displayed value.

1

13

1

13

1

„OUT“

13

-Error:

If an error occurs, the error with the lowest error

number is stored and displayed, i. e. if for ex-

ample error 13 should occur after error 1, error 1

will continue to be displayed with the correspon-

ding time and position (no position in mode 1)

and error 13 is ignored. Conversely error 13 is

overwritten by a subsequent error 1 (also time

and position if applicable). The „OUT“ signal has

the lowest priority.

- System error:

If a system error has occurred in the display mo-

dule, its error number and the time of its occur-

rence are stored and output. System errors have

error numbers > 20.

20

56

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WCS-DDM1

3 sec

WCS-DDM1 Display and diagnosis module

-Toogle Info:

The display alternates (every 3 sec) between

reading head type (e. g. „LS221“) and time, first

in format „hh:mm:ss“ and then

in format „dd:hh:mm:“.

The highest bus address detected is displayed in

the single-figure seven-segment display to the

right of the rotary switch. If bus address 3 is dis-

played, 4 reading heads are connected and the

display module is in mode 1.

-Speed:

In display mode 3, the current speed of the rea-

ding heads is output in addition to the diagnostic

values mentioned above. The display range co-

vers 0.0 to 12.5 m/s. Value „12.7“ signifies:

„unknown speed“. If the value displayed is prece-

ded by an „L“, the last valid speed of the reading

head is output, as the current value is unknown

(e. g. reading head outside code rail).

-Delete error memory (switch position F):

The display flashes for 5 sec, then the error me-

mory is deleted.

Supplementary function error counters

The error counters for reading heads with address

0 and 1 can be called up by connecting inputs A00,

A01. The error counter for the reading head with

address 0 is called up by applying the operating

voltage (+24 V DC) to A00, and the error counter

for the reading head with address 1 by applying

the operating voltage to A01. Inputs A00 and A01

have higher priority than the rotary switch, i.e. if

the operating voltage is applied to input A00 the

display changes to the error counter of the reading

head with address 0. Input A00 has highest priority

and asserts its display even if operating voltage is

present at A01. The maximum value of the error

counters is 65535. An existing error is only counted

once. If the „OUT“ signal is interpreted as an error

(see page 59 - DIP switch S3) it is included in the

count. The error counters are reset when the error

memory is deleted.

LS221

hh:mm:ss

dd:hh:mm

1

34

3

0.012.5 m/s

12.7

1

L

5

F

0

1

+24 V DC

A00

A01

A00

1

+24 V DC

A00

59

65535

DIP

A00, A01

A00,

A01

OUT

S3

ERROUT

SPC

40 ms

P00P18

40 ms

DB

Diagnosis bits at outputs

The diagnosis bits DB, ERR and OUT of the indivi-

dual bus addresses are output for at least 40 ms,

or as long as a signal is present, at outputs P00 to

P18 and can thus be processed optionally by an

SPC. In the case of system errors, the error output

is energised (also for at least 40 ms).

The outputs are allocated as follows:

诊断输出 / Diagnosis output at terminals

总线地址 3

Bus address 3

P18

-

P17

-

P16

-

P15

OUT

P14

ERR

P13

DB

P12

-

P11

OUT

总线地址 2

Bus address 2

P10

ERR

P09

DB

P08

-

P07

OUT

总线地址1

Bus address 1

P06

ERR

P05

DB

P04

-

P03

OUT

总线地址 0

Bus address 0

P02

ERR

P01

DB

P00

-

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57

WCS-DDM1

DIP

DIP

WCS-DDM1

4

1B

DIP

WCS-DDM1 Display and diagnosis module

Functions of internal DIP switches

The WCS-DDM1 display module is adapted to the

reading heads to be monitored by means of the

internal DIP switches. The display module must be

opened to do so. Unscrew the outer four screws

(Fig. 1A) on the box terminal blocks and remove

the terminal blocks. Then unlock the housing cover

with the display board at the side with the aid of a

screwdriver and remove it (see Fig. 1B). Now the

boards can be removed. The DIP switches are on

the CPU board (page 6, Fig. 2).

1A

2

DIP

1

OFF

ON

S1 - RS 485

S1

开关

/ Switch S1

2

OFF

ON

DIP switch S1 - RS 485 terminating resistor

RS 485 终端电阻

RS 485 terminating resistor

disabled

enabled

图 1 / Fig. 1

打开显示模块

Opening display module

DIP

1

OFF

ON

S2 -

S2 开关 / Switch S2

2

x

x

DIP switch S2 - display resolution

显示精度

WCS

预留

Display resolution

WCS

res.

DIP

S3 -

DIP switch S3 - selection of reading head type

The display module must be set to the correct

baud rate and data protocol to permit a certain

reading head type to be monitored.

The baud rate is set by means of switches 1 ... 3

and the data protocol by switches 4 ... 6. Switch 7

determines whether the OUT signal (reading head

outside code rail) is regarded as an error or not.

Switch 8 is without function.

Example:

SwitchS3 - 1 = ON, 2 = ON, 3 = OFF, 4 = ON,

5 = OFF, 6 = OFF,7 = ON, 8 = OFF,

signifies that the display module is set to baud rate

19.2 kbaud and protocol 3 (reading head type

LS246 or LS146). „OUT“ is not treated as an error.

The possible settings are described in detail in the

following tables.

Setting baud rate

S3

4 ... 6

S2

1 ... 3

7

OUT

8

S1

S3 - 1 = ON, 2 = ON, 3 = OFF, 4 = ON,

5 = OFF, 6 = OFF,7 = ON, 8 = OFF,

图 2 / Fig. 2

DIP 开关的布局

Layout of the DIP switches

LS146

3

„OUT“

19.2 kbaud

LS246

S3 开关 / Switch S3

1

OFF

ON

OFF

ON

OFF

ON

OFF

ON

2

OFF

OFF

ON

ON

OFF

OFF

ON

ON

3

OFF

OFF

OFF

OFF

ON

ON

ON

ON

波特率 / Baud rate

187,5 kBaud

62,5 kBaud

31,25 kBaud

19,2 kBaud

9,6 kBaud

38,4 kBaud

2,4 kBaud

res.预留

读码器型号 / Reading head type

LS - 1 -

LS - 2 -

LS - 3 -

LS - 4 -

LS - 5 -

LS - 6 -

LS - 7 -

n/a 无定义

58

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WCS-DDM1

WCS-DDM1 Display and diagnosis module

Setting data protocol

S3 开关 / Switch S3

4

OFF

ON

OFF

ON

OFF

ON

OFF

ON

5

OFF

OFF

ON

ON

OFF

OFF

ON

ON

6

OFF

OFF

OFF

OFF

ON

ON

ON

ON

数据协议 / Data protocol

1, 2

3

3 no Parity

3 extended

1 WCS1

2 WCS1

res.预留

res.预留

读码器型号 / Reading head type

LS - - 1

LS - - 6

LS - - 7

LS - - 6

LS - - 4

LS - - 5

n/a 无定义

n/a 无定义

Setting error memory

S3 开关 / Switch S3

7

OFF

ON

8

x

x

错误内存 Error memory

OUT is an error

OUT is not an error

OUT 是一个错误

OUT 不是一个错误

Error signals in display module

Error signals are output in the following format:

„Err xx“. The error numbers „xx“ and their signifi-

cance can be seen from the following table:

Error

Code

1

2

Cause

Reading head cannot calculate positional

value because:

Optical unit is dirty

Plastic liners are scratched

Direction of reading head to code rail

incorrect

Light barriers have failed

Remedy

Provide for optical system to be cleaned

Align reading head and code rail correctly.

Install reading head correctly, see p. 9f

Send reading head in for repair

Send reading head in for repair

Send reading head in for repair

Send reading head in for repair

This error ocours after power on only or

RESET.

Check cable connection from

reading head to interface module;

check shielding concept;

check EM compatibility of system

Check cable connection from reading

head to interface module; check operating

voltage of reading head

3

4

5

6

7

8

9

10

11

12

13

RAM

EPROM

ROM

RAM error reading head

EPROM error reading head

ROM error reading head

Reserved

No position value available

Data transmission error between reading

head and interface module, data

transmission is disturbed

Reading head cannot be activated by

interface module

18

21

22

23

24

25

26

27

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59

Description of protocol data

Activation of reading head

A0, A1A1A0读码器地址

0

0

1

1

F0F0

0

1

0

1

0

1

地址 0

地址 1

地址 2

地址 3

读码器的功能字

传送位置数据

传诵诊断结果

A1A0

0

0

1

1

F0

0

1

0

1

0

1

Reading head address 0

Reading head address 1

Reading head address 2

Reading head address 3

Function number for reading head

Transmitting positional value

Transmitting diagnosis result

F0=1

WCS3A

DB

1

WCS2A,

F0

Diagnosis function F0=1

The reading head can be requested to perform a

diagnosis of the optoelectronics by means of the

request byte. The reading head must be outside

the code rail. On the new generation reading head

types (WCS2A, WCS3A), the degree of dirt accu-

mulation on the optical unit is monitored automati-

cally during operation and the diagnosis bit (DB)

set if dirt accumulation is too high. Thus the speci-

fic request for diagnosis to the reading head via F0

in the request byte is no longer necessary. Howe-

ver for reasons of downwards compatibility this

function is also supported by the new reading

heads.

Data from reading head

F0 = 0 (传送位置数据)

/ Function number for reading head F0 = 0 (Transmitting positional value)

ERR

0

DB

0

OUT

0

Current positional value P18, binary coded

Optical syst. reading head

当前位置在P18,二进制码

读码器离开编码尺,无数据

good

Reading head outside code rail, no positional value

001

P0...P18 = 0 读码器有一部分离开编码尺

P0...P18 = 0 -> Reading head is partially out of the code rail

P0 = 1, P2...P18 = 0 -> Reading head is complete out of the code rail

Current positional value P18, binary coded

good

P0 = 1, P2...P18 = 0 读码器完全离开编码尺

0

0

1

1

1

x

0

1

x

当前位置在P18,二进制码

bad

bad

-

读码器离开编码尺,无数据

No positional value, reading head outside code rail

No positional value, error signal from reading head, error number P04, binary coded

无数据,从读码器发出错误信号,错误代码P04,二进制码

DB

Diagnosis bit DB displays the result of the automa-

tic self diagnosis of the reading head.

F0 = 1 (传送诊断结果)

/ Function number for reading head F0=1 (Transmitting diagnosis result)

ERR

0

DB

1

OUT

0

Optical syst. reading head

Diagnosis invalid, reading head not outside code rail

无效诊断,读码器在编码尺上

-

诊断结果在P18

Diagnosis result P18

011

P18 = 0

P18 > 0

1xx

Error signal from reading head, error no. P04, binary coded

/ good

/ bad

-

从读码器发出错误信号,错误代码P04,二进制码

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ERR

OUT

OUT

"OUT"

ERR and OUT signal

OUT signal

The "OUT" signal may be desired and correct,

e. g. if the code rail is interrupted and the WCS (or

the reading head) transmits this information bet-

ween the separate rail sections to the control.

However if the "OUT" signal should not appear, the

following test steps must be carried out:

Remedy

- Align code rail exactly

- Align reading head

- Use guide system for reading head

- Clean optical unit

- Use cleaning system for reading head

- Replace plastic linings

- Protect reading head from external light

"OUT"

Result of test

Top of code rail is outside tolerance

range of reading head

Plastic liners in front of optical unit are

dirty

External light (in particular sunlight)

shining into gap in reading head

If these steps do not solve the problem, the rea-

ding head must be sent in for repair.

ERR signal

Error signals of the WCS system:

Cause

Reading head cannot calculate positional

value because:

Optical unit is dirty

Plastic liners are scratched

Direction of reading head to code rail

incorrect

Light barriers have failed

3

4

5

6

7

8

9

10

11

12

13

Provide for optical system to be cleaned

Align reading head and code rail correctly.

Install reading head correctly, see p. 9f

Send reading head in for repair

Send reading head in for repair

Send reading head in for repair

Send reading head in for repair

Remedy

ERR

WCS

Error

Code

1

2

RAM

EPROM

ROM

RAM error reading head

EPROM error reading head

ROM error reading head

Reserved

No position value available

Data transmission error between reading

head and interface module, data

transmission is disturbed

This error ocours after power on only or

RESET.

Check cable connection from

reading head to interface module;

check shielding concept;

check EM compatibility of system

Check cable connection from reading

head to interface module; check operating

voltage of reading head

Reading head cannot be activated by

interface module

14Reading head is in initialising or diagnosisWait for completion of initialising; end

routinediagnosis (set selector switch on interface

module to 0 ... 7)

Interface module is not set forSend interface module in for correct

communication with several reading headsconfiguration to be set

15

19

20

RAM

EPROM

RAM error in interface module

EPROM error in interface module

Send interface module in for repair

Send interface module in for repair

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61

Connection of reading heads to interface module / control

RS 485

RS 485

Profibus

RS 485

Stahltronic

WCS

Connection of RS 485 reading heads to inter-

face moule/control

The RS 485 interface which permits several end-

of-line devices to be interconnected via a bus line

has proven extremely successful in practice. Due

to its reliability, it is used with many bus systems

such as Profibus. In the WCS system, the RS 485

interface is used for data communication between

reading head and control. Also when Stahltronic

interface modules are used, data transmission

between the reading heads and the interface mo-

dule takes place via an RS 485 interface.

Reading head addresses

If several devices are interconnected in a bus, the

bus users must have different addresses. The data

in the bus can then be clearly assigned by means

of the relevant bus address. The WCS bus is desi-

gned in such a way that the control or interface

module functions as a master. The WCS reading

heads are slave users and are interrogated (pol-

led) cyclically by the master.

If only one reading head is connected to the con-

trol or interface module, this reading head always

receives the address 0. A maximum of four WCS

reading heads (addresses 0 ... 3) can be connec-

ted to an interface module or an RS 485 interface

of the control via an RS 485 bus line.

The reading head is available with four different

addresses. The reading head address is included

in the type designation (see also p. 70). WCS2 and

WCS3 reading heads can be connected in one bus

line.

Example:

LS221-0: Reading head with address 0

LS221-1: Reading head with address 1

If the address is not clearly stated, e. g. LS221,

this is synonymous with address 0. The master

does not require an address of its own, however it

must know the number of reading heads connec-

ted. On this point, see the description of the rele-

vant interface module.

Information and installation hints for configuration of

the reading head address can be requested from us

or downloaded from our Internet home page.

RS 485

WCS

RS 485

RS 485

0

0 ... 3

WCS3

4

WCS2

LS221-0:

LS221-1:

LS221

0

1

0

62

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RS 485

RS 485

读码器

Cable routing in the RS 485 bus

Cable routing in the RS 485 bus

The data cable must be installed in such a way

that an in-line connection always results between

the first and the last bus user. This in-line connec-

tion must be terminated at the beginning and the

end by a terminating resistor (resistance value:

120 ... 150 Ohm).

The RS 485 terminating resistors are integrated

into the WCS reading heads and the WCS inter-

face modules and can be activated or deactivated.

In the case of interface modules with field bus in-

terface (Profibus, DeviceNet, CANopen), the termi-

nating resistor can be activated or deactivated

from outside. This is not possible in the case of the

interface module with parallel interface and the

WCS reading heads due to the type of housing

and protection class. Thus when ordering, it must

be stated whether the device is to be supplied with

or without RS 485 terminating resistor.

In the simplest case, only one reading head is

connected to the control or the interface module. In

this case, there is one device at the beginning and

one device at the end of the data line. The RS 485

terminating resistor is activated on both devices.

If two reading heads are connected to a serial

communication channel or interface module, two

wiring versions are possible:

a)The RS 485 terminating resistor is activated on

both reading heads. In this case there is a rea-

ding head both at the beginning and the end of

the data line, the interface module is in bet-

ween. It has no terminating resistor. In this versi-

on, each reading head is connected to the inter-

face module with a separate data cable.

b)The interface module is at the beginning of the

data line, with the RS 485 terminating resistor

activated. The RS 485 terminating resistor is

also activated on the reading head at the end of

the data line. The second reading head has no

terminating resistor. It is connected to the in-line

connection between the interface module and

the first reading head with a short spur line

(length <1 m). The BT111 bus terminal is used

to connect the spur line (see p. 65).

120 ... 150 Ohm

RS 485

DeviceNet, CANopen

接口或控制器(PLC)

Profibus,

RS 485

读码器

读码器

RS 485

RS 485

接口或控制器(PLC)

方法 a / version a

RS 485

读码器

RS 485

RS 485

2

支线(最长1米)

2

1 m

BT111

1

65

读码器

3

1

2

b

4

The decision as to which of the wiring versions is

more suitable must be taken dependent on the

individual application.

If three or four reading heads are used on the

same interface module, they must be connected

between the end-of-line devices to the in-line con-

nection via spur lines (as in version b).

接口或控制器(PLC)

方法 b / version b

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63

RS 485

Cable routing in the RS 485 bus

读码器

线

(

1

)

读码器

接口或控

制器(PLC)

读码器

总线分线盒

总线分线盒

RS 485 总线

RS 485 BUS

Example

1

RS 485

a

1)The longitudinal and vertical travel of a transport

vehicle is to be measured.

The control and the interface module are on the

vehicle, i. e. the control travels together with the

vehicle. The length of the data cable between

the reading heads and the interface module is

relatively short. In this case it is an advantage to

connect each reading head to the interface mo-

dule with a separate data cable. Both reading

heads are equipped with RS 485 terminating

resistors, the interface module has no resistor

(version a).

2)On a crane, the travel along the crane runway

and the crane bridge is to be measured. The

control and the interface module are in a control

centre, i. e. the control is stationary. The di-

stance between the interface module and the

reading heads is great. In this application, it is

advisable to connect both reading heads to the

interface module with one data cable. The rea-

ding head on the crane bridge and the interface

module are equipped with the RS 485 termina-

ting resistor. The second reading head on the

crane runway has no terminating resistor. It is

connected to the data cable via a short spur line

(version b).

2

读码器

Reading heads

RS 485

b

分线盒

Bus terminal

起重机控制器

crane control

64

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BT111

BT111

63

BT111

BT111

5 ... 9 mm

BT111

RS 485

BT111 bus terminal

BT111 bus terminal

The bus terminal is used as terminal connection

when a reading head is connected to the RS 485

data line via a spur line (see also p. 63).

It can also be used to reduce the cross-section of

data cables, e. g. if due to the diameter of a cable

(festoon cable) it is not possible to connect the

reading head directly to the incoming data cable.

The bus terminal provides an optimum connection

of the data lines and the shielding so that reliable

data transmission is always ensured.

The PG glands on the bus terminal are suitable for

cable diameters of 5 ... 9 mm.

BT111

BT111 terminal connection

端口

Terminal

UB+

SDA

SDB

GND

PE

名称

UB+ (24 V DC)

Designation

UB+ (24 V DC)

Data line RS 485+ to reading head

Data line RS 485- to reading head

GND

Protective earth

到读码器的数据线RS 485+

到读码器的数据线RS 485-

GND

接地保护

Attention:

The housing of the bus terminal must be connec-

ted to PE.

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65

Data cables

RS 485

42

RS 485

RS 485

RS 485 data cable

A 4-wire paired shielded data cable must be used

for the RS 485 data transmission. One pair of wi-

res is used for the supply voltage and one pair for

the RS 485 data connection.

The maximum length of the cable depends on the

one hand on the capacity of the data cable (wire to

wire) for data transmission, on the other hand on

the cross-section of the cables for the voltage sup-

ply of the reading heads.

A small wire cross-section and thus a low cable

capacity is an advantage for data transmission,

however for the voltage supply as great a cross-

section as possible is desirable. The table below

illustrates the cable lengths possible dependent on

the cable cross-section.

电线直径

Cable diameter

0,14 mm²

0,22 mm²

0,25 mm²

0,28 mm²

0,34 mm²

0,50 mm²

AWG

1

~ 26

~ 24

No. reading heads without heating

2

110 m

170 m

190 m

220 m

250 m

400 m

3

70 m

110 m

130 m

150 m

180 m

270 m

4

50 m

80 m

90 m

110 m

140 m

200 m

1

15 m

30 m

35 m

40 m

50 m

70 m

200 m

320 m

350 m

400 m

读码器个数(无加热)

No. reading heads with heating

2

10 m

15 m

17 m

20 m

25 m

35 m

3

7 m

10 m

12 m

15 m

17 m

25 m

4

5 m

7 m

8 m

10 m

12 m

17 m

读码器个数(加热)

~ 22

~ 20

500 m

500 m

电容

Capacity

60 pF

90 pF

120 pF

RS 485

接口

RS 485 interface

19,2 kb

(LS246)

500 m

500 m

500 m

62,5 kb187,5 kb

(LS221)(LS211)

500 m

450 m

400 m

300 m

275 m

250 m

WCS2

1

3 x 2

2

6

The calculations are based on the most unfavoura-

ble case: All the reading heads are at the end of

the data line. In the case of long cable lengths and

if several WCS2 reading heads with heating facility

are connected, 6-wire data cables (3 x 2) can be

used. In this case, two pairs are used for voltage

supply (doubling the cable cross-section) and one

pair for the RS 485 data line.

The table on the left shows the cable lengths pos-

sible dependent on the cable capacity (wire to

wire). The number of reading heads connected is

immaterial.

SSI data cable

A 6-wire shielded data cable (3 x 2, paired) must

be used for SSI data transmission. One pair of

wires is used for the supply voltage, one pair for

the CLK and one pair for the DATA data line. The

cable lengths technically possible can be seen

from the table. In the case of long cable lengths

(above 12 m) between SSI reading head and con-

trol, we recommend using the SSI interface modu-

le. In this case the data are transmitted asynchro-

nously via the RS 485 interface from the reading

head to the interface module, conversion to SSI

protocol takes place immediately adjacent to the

control (see also p. 36f.)

SSI

接口

SSI interface

125 kHz

60 pF

90 pF

120 pF

200 m

150 m

100 m

250 kHz

100 m

80 m

60 m

500 kHz

30 m

25 m

20 m

SSI

SSI

2

SSI

RS 485

1

CLK

12 m

6

1

1

3

SSI

SSI

36

66

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Cable installation and shielding

WCS-

DCS

WCS-

DCF

120 pF/m

0,25 mm²

6 (3 x 2)

7,5 mm

-5...70°C

WCS-DCF

WCS-DC

WCS-DCS

WCS-DCF

电容

Capacity (wire-to-wire)

120 pF/m

0,14 mm²

6 (3 x 2)

5,8 mm

-30...70°C

WCS-DCS

横截面

Cross-section

线数

Number of wires

RS 485SSI

Data cable WCS-DC

Two types of data cable are offered:

- WCS-DCS for stationary installation

- WCS-DCF for installation in festoon systems and

chains

The data cables are paired and have a tinned brai-

ded cable shield. The braiding encloses all the wire

pairs. The parameters of the data cables suitable

for RS 485 and SSI data transmission are listed in

the table on the left.

Cable installation

The precondition for trouble-free data transmission

is that the data cables are installed in such a way

as to prevent interference from electromagnetic

fields and other disturbances. In order to install the

cables to ensure EMC, it is necessary to divide

them into groups and install these groups separa-

tely.

外径

External diameter

工作温度

Temperature range

订货型号

Order-no.

A

0 ... 60 V

0 ... 230 V

B

60 ... 400 V

C

400 V

Group A

-shielded data cables (including analog)

-unshielded cables for direct and alternating volta-

ges 0 ... 60 V

-shielded cables for direct and alternating volta-

ges 0 ... 230 V

-coaxial cables for monitors

Group B

-unshielded cables for direct and alternating volta-

ges 60 ... 400 V

Group C

-unshielded cables for direct and alternating volta-

ges greater than 400 V

Shielding cables

Shielding is a means of reducing electromagnetic

interference. To prevent these error currents them-

selves becoming a source of interference, a low-

ohm or low-impedance connection to the protecti-

ve earth is particularly important. Use only cables

with a braided shield (avoid foil shields). The shield

is brought into contact on both sides, i. e. in the

panel box and on the reading head (via the cable

lug on the reading head housing).

In exceptional cases, connecting the shield on one

side only may be better, if

-no equipotential cable is or can be installed

and/or

-a foil shield is used.

The following points must also be observed for

shielding:

-Use metal cable clips which enclose the shield

over a large area.

-Bring the cable shield into contact with the earth

bar immediately after its entry into the panel box.

-Lead protective earth connections to a point in

star form

-Use the largest cable cross-sections possible for

grounding.

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Notes for use

Break in code rail

The WCS principle permits a break in the code rail.

A minimum gap of 85 mm between two code rail

sections must be observed.

The reading head recognises that it is leaving the

code rail and signals "OUT" to the control.

Due to the length of the reading head, the total

width of the OUT window is:

B = A + 160 mm

Replacing a code rail

If a code rail is bent or destroyed, it can be reme-

died as follows: Try to bend the code rail back into

shape. Make sure that the reading head does not

brush against the code rail when travelling over

this section.

If it is not possible to bend the code rail back into

shape, the complete rail or a section of it must be

replaced. On short runways, it is preferable to re-

place the complete code rail, on longer runways it

is possible to replace the damaged section only.

Calculate the beginning and end position of the

code rail to be replaced. The section of code rail is

ordered stating these two positional values and the

type of code rail (WCS2, WCS3, stainless steel,

laminate, height).

Replacing the complete code rail

The method of replacing the code rail is analogous

to that for initial installation. To avoid having to

reprogram the stopping positions in the control, the

following sequence is to be recommended:

reading head to a defined position, fix it in

position and read positional value

code rail

code rail and move it until the reading

head signals the same position to the control as

for the old code rail.

the code rail in position

Replacing a section

If a section is replaced, the replacement section

must overlap the installed code rail at the begin-

ning and the end by approx. 10 cm. This additional

length at the beginning and the end must be taken

into account when calculating the beginning and

end position of the code rail to be replaced.

Cut out the faulty section of code rail. Place the

replacement section onto the code rail so that the

code pattern of both rails matches.

Join the replacement section to the existing code

rail.

Recommended method of joining the code rails:

Stainless steel:spot welding, riveting

Laminate:riveting, stapling

85 mm

"OUT"

B = A + 160 mm

编码尺断开

Break in code rail

"OUT"

WCS2, WCS3,

1.

2.

3.

4.

10 cm

68

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Notes for use

WCS

WCS2

WCS3

18

WCS2

Difficult ambient conditions

The WCS scans the code rail opto-electronically.

The optical system prevents use in paint cabins or

in installations with water vapour or spray. Howe-

ver the WCS2 has proved successful in dusty am-

biences (e. g. foundries). In these ambiences, we

recommend using the WCS2 reading head with

the aluminium profile system (see p. 18ff.). The

WCS2 reading head is less sensitive to dirt than

the WCS3 reading head due to the smaller reading

gap. The WCS2 reading head will receive additio-

nal protection from being installed in a guide trol-

ley. As an option, brushes for cleaning the code rail

may also be attached to the guide trolley.

11

Cleaning the reading head

The quick-action lock on the mounting plate ena-

bles the reading head to be removed within a few

seconds. After removal, the transparent protective

liners which protect the reading area of the reading

head are cleaned using a clean cotton rag. If they

are very soiled, the liners can also be easily remo-

ved and cleaned with warm water

(if necessary with the addition of washing-up li-

quid). If the surface is scratched, the protective

liners must be replaced (see also page 11).

Outdoor use

For WCS applications in the open air we recom-

mend the WCS2 system:

-Use of the WCS2 reading head with space hea-

ting facility

-Installing code rail with aluminium profile system

(see p. 16ff.)

-Aluminium profile system suspended, i. e. code

rail points downwards (any dirt falls downwards)

-Use of stainless steel code rail (increased tempe-

rature range of stainless steel code rail)

-Guide trolley with cleaning brush option (additio-

nal enclosure for reading head and code rail cle-

aned if it should become soiled) and steel wheels

-Instal WCS system in a sheltered position or

protect with a suitable roof (do not instal on wea-

ther side, rain or snow must not enter gap in rea-

ding head)

Further notes

You will find further notes for use on our Internet

homepage.

WCS2

WCS2

16

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Type summary for reading heads

WCS.-LS . . . . - .

WCS.-LS . . . . - .

Reading head address

Option(s)

Data protocol

Baud rate

Hardware

Type

Type

Hardware

2A

3A

1

2

3

WCS2A

WCS3A

RS 485

RS 485

RS 485

RS 485

SSI

RS 485

187,50 kBaud

62,50 kBaud

31,25 kBaud

19,20 kBaud

9,60 kBaud

38,40 kBaud

WCS2A reading head

WCS3A reading head

Reading head with RS 485 interface,

without RS 485 terminating resistor

Reading head with RS 485 interface,

with RS 485 terminating resistor

Reading head with SSI interface

Reading head with RS 485 interface

187.50 kBaud

62,50 kBaud

31.25 kBaud

19.20 kBaud

9.60 kBaud

38.40 kBaud

Reading head with SSI interface

125 ... 500 kHz

Reading head with RS485 interface

Baud rate

1

2

3

4

5

6

1

SSI

125 ... 500 kHz

RS485

1

2

3 (9 bits/byte)

3 (8 bits/byte)

Data protocol

1

6

7

Data protocol 1, data protocol 2 (*)

Data protocol 3 with even parity (9 bits/byte)

Data protocol 3 without parity (8 bits/byte)

Reading head with SSI interface

Data output in binary code

Data output in Gray code

Reading head with option heating

Reading head with option velocity output

Reading head with option integrated display

SSI

0

1

Optiones

H

S

D

Reading head address

RS 485

0

1

2

3

without

Reading head with RS 485 interface

Reading head address 0

Reading head address 1

Reading head address 2

Reading head address 3

Reading head address 0

(*) ...Data protocol as per request byte to

reading head

0

1

2

3

0

Information and installation hints for configuration of

the reading head address can be requested from us or

downloaded from our Internet home page.

70

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接口模块的型号概括

WCS-I . . . . - .

Type summary for interface modules

WCS-I . . . . - .

Number of reading heads

Data output

Terminating resistor

Hardware

Interface

Interface module type "I"

LS211

WCS-IS320IS321

LS221-0

Reading heads type LS211 are connected to interface

modules type "I".

Note: The "2" in types WCS-IS320 and -IS321 means

that a reading head type LS221-0 is connected.

2

P

Interface

Hardware

S

1

2

3

1

Terminating resistor

Data output

No. of reading heads

2

0

1

1

2

3

4

without

1

1 ... 2

1 ... 3

1 ... 4

1 ... 2

InterBus-S

SSI

RS 485

RS 485

Parallel interface

Serial interface

Parallel interface

Push-pull output stage

Serial interface

InterBus-S

SSI

with RS 485 terminating resistor

without RS 485 terminating resistor

Binary code

Gray code

1 reading head can be connected

1 ... 2 reading heads can be connected

1 ... 3 reading heads can be connected

1 ... 4 reading heads can be connected

1 ... 2 reading heads can be connected

WCS-. G . . .

WCS-. G . . .

G

Data output

Reading head type connected

Hardware

Interface module type "G"

Interface

P

Interface

D

C

I

1

Hardware

Connection of reading

head type

Data output

2

0

1

0

Profibus DP

DeviceNet

CANopen

Interbus-S

1

2

Profibus DP interface

DeviceNet interface

CANopen interface

Interbus-S interface

Hardware version 1

Hardware version 2

Type LS246

Type LS221

Binary code

LS246

LS221

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71

技术参数

WCS2 / WCS3

WCS2

/ min. radius of bend

/ Length

/ Height

WCS3

/ min. radius of bend

/ Length

/ Height

/ Stainless steel code rail

/ Material

/ Thickness

Weight

Storage- and operating temperature

Coefficient of thermal expansion

/ Laminate code rail

/ Material

/ Thickness

Weight

Storage- and operating temperature

Installation temperature

Coefficient of thermal expansion

Polyester laminate

0,7 mm

55 mm: 30 g/m

70 mm: 40 g/m

-40 °C ... 60 °C

10 °C ... 60 °C

2,8e-5/K

0.7 mm

55 mm: 30 g/m

70 mm: 40 g/m

-40 °C ... 60 °C

10 °C ... 60 °C

2.8e-5/K

X 12 Cr Ni 17 7

0,5 mm

55 mm: 175 g/m

70 mm: 240 g/m

-40 °C ... 100 °C

1,6e-5/K

X 12 Cr Ni 17 7

0.5 mm

55 mm: 175 g/m

70 mm: 240 g/m

-40 °C ... 100 °C

1.6e-5/K

300 mm

0,1 ... 314 m

70 mm

300 mm

0.1 ... 314 m

70 mm

500 mm

0,1 ... 327 m

55 mm 或 70 mm

500 mm

0.1 ... 327 m

55 mm or 70 mm

Technical data

WCS2 / WCS3 code rail

Max. pretension force

/ Stainless steel

55 mm

WCS2 / WCS2 code rail

WCS3 / WCS3 code rail

4500 N

-

70 mm

6500 N

5000 N

/ Laminate

55 mm

230 N

-

Mounting brackets

70 mm

340 N

260 N

/ Mounting bracket

/ Material

Temperature range

without fastening screws

2 mm

-40 °C ... 100 °C

直线: 125 g

转弯: 85 g

Stahlblech verzinkt, Dicke 2 mm

-40 °C ... 100 °C

strait: 125 g

for curves: 85 g

Stabilizing profile

/ Stabilizing profile for curves

/ Material

Storage and operating temperature

/ Weight

PVC

-40 °C...60 °C

100 g/m

PVC

-40 °C...60 °C

100 g/m

72

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Technical data

Aluminium profile system

/ Aluminium profile rail

/ Material

Weight

Temperature range

Coefficient of thermal expansion

/ Min. radius of bend

/ Joint for aluminium profile rail

/ Material

/ Weight

/ Rail holder

/ Material

/ Weight

/ Fixing cord

/ Material

/ Weight

/ Powder-coated version

/ Film thickness

100 μm100 μm

WCS2 guide trolley for aluminium profile sy-

stem

/ Material

/ Weight

Wheels

Temperature range

/ Speed

/ Powder-coated version

/ Film thickness

100 μm100 μm

BT111 bus terminal

/ Housing

/ Weight

Protection to EN 60 529

/ Operating temperature

/ Relative humidity

/ Connection

No. of PG glands

External diameter of connection cable

3

5 ... 9 mm

16

200 g

IP 65

-40 °C ... 70 °C

Aluminium

200 g

IP 65

-40 °C ... 70 °C

90% at 20 °C, 50% at 40 °C, non-dewing

Screw terminals, 16-pole

3

5 ... 9 mm

Aluminium

WCS2 - : 1000 g/m

WCS3 : 450 g/m

-40 °C ... 70 °C

2,4e-5/K

WCS2: 1000 mm / WCS3: 700 mm

WCS2-profile: 1000 g/m

WCS3-profile: 450 g/m

-40 °C ... 70 °C

2.4e-5/K

WCS2: 1,000 mm, WCS3: 700 mm

Aluminium

100 g

WCS2:

WCS3:

20 g

100 g

WCS2: Polyamide

WCS3: POM

20 g

Polyethylene

5 g/m5 g/m

Sheet steel, galvanised

1000 g

21.5 mm

2RS

-40 °C ... 70 °C

8 m/s

1000 g

Diameter: 21.5 mm

Wheels with ball bearings (2RS bearings)

-40 °C ... 70 °C

max. 8 m/s

样本内容更改时恕不通知

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73

Technical data

WCS2A / WCS3A

WCS2A / WCS3A reading head

/ Housing

/ Weight

EN 60529

Protection to EN 60529

Relative humidity

Operating temperature

Operating voltage

Power consumption

EMV

EMC

WCS2A

/ Resolution

/ Speed

External diameter of connection cable

WCS3A

/ Resolution

/ Speed

External diameter of connection cable

1,500

位置

/ metre = 0.80 mm

12.5 m/sec

7,5 mm

1,200

位置

/ metre = 0.833 mm

12.5 m/sec

4,5 ... 7,5 mm RS 485

4,0 ... 6,0 mm SSI

0 °C ... 60 °C

-40 °C ... 60 °C

24 V DC ± 20%

2 VA

9 VA

EN 50081-2, EN 50082-1,

A

500 g

IP 54

90% 在 20 °C, 50% 在 40 °C

Plastic

500 g

IP 54

90% at 20 °C, 50% at 40 °C

non-dewing

0 °C ... 60 °C

-40 °C ... 60 °C with heating facility

24 V DC ± 20%

2 VA

9 VA with heating facility

EN 50081-2, EN 50082-1, increased severity

evaluation criterium A

1,200 positions / metre = 0.833 mm

max. 12.5 m/sec

7.5 mm RS485

6.0 mm SSI (with connector option)

1,250 positions / metre = 0.80 mm

max. 12.5 m/sec

7.5 mm

SSI interface

n = 25 or 26

4096

eff. 512

4096

eff. 1024

19

SSI

/ Number of pulses

Number of revs.

Resolution/rev.

Positional output

Rest period

Double interrogation same pos. value

/ Input signal (CLK)

/ Input stage

/ Input voltage

/ Input current

/ Input frequency

/ Input signal (CLK)

/ Method of connection

/ Output voltage

/ Output current

RS 845

< 5 V

max. 60 mA

3...5 V

7...20 mA

100 ... 500 kHz

n = 25 26

4096

512

4096

1024

19

19 bits binary code or

19 bits Gray code

tp = min 20 μs

possible, if tp < 10 μs

tp = min. 20 μs

tp < 10 μs

Optocoupler input

3...5 V

7...20 mA

100 ... 500 kHz

RS 485

< 5 V

max. 60 mA

74

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Technical data

Interface modules

/ Housing

/ Weight

EN 60 529

Protection to EN 60 529

Operating temperature

Relative humidity

/ Operating voltage

Power consumption

EMC

EMC

/ Protective measures

24 V DC ± 20%

2 VA ( )

4 VA (InterBus-S, )

EN 50081-1, 50082-2,

A

200 g

IP 20

0 °C ... 40 °C, PG210, DG210, CG210, IG110

0 °C ... 55 °C, IP110, IS310

Plastic

200 g

IP 20

0 °C... 40 °C, interface PG210, DG210, CG210, IG110

0 °C... 55 °C, Interface IP110, IS310

90% 在 20 °C, 50% 在 40 °C/55 °C,

90% at 20 °C, 50% at 40 °C/55 °C,

non-dewing

24 V DC ± 20%

2 VA (without reading head)

4 VA (InterBus-S, without reading head)

EN 50081-1, 50082-2, increased severity

evaluation criterium A

Overvoltage protection

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订货清单

WCS2

WCS2 55 mm

WCS2 70 mm

WCS2 55 mm

WCS2 70 mm

WCS3

WCS3 70 mm

WCS3 70 mm

WCS3 70 mm

WCS3 70 mm

WCS2 code rail

WCS2 Code rail, 55 mm, plastic laminate

WCS2 Code rail, 70 mm, plastic laminate

WCS2 Code rail, 55 mm, stainless steel

WCS2 Code rail, 70 mm, stainless steel

WCS3 code rail

WCS3 Code rail, 70 mm, plastic laminate,

without mounting bracket holes

WCS3 Code rail, 70 mm, plastic laminate,

with standard mounting bracket holes

WCS3 Code rail, 70 mm, plastic laminate,

with Vahle VKS mounting bracket holes

WCS3 Code rail, 70 mm, stainless steel,

with standard mounting bracket holes

Tensioning device for stainless steel code rail

Tensioning device for stainless steel code rail

WCS2

WCS2 aluminium profile system

WCS2 aluminium profile complete with

55 mm laminate code rail and fixing cord

WCS2 aluminium profile complete with

55 mm stainless steel code rail and fixing cord

WCS2 aluminium profile rail

Fixing cord

Connector for aluminium profile

Screw-on holder

C

Order list

Order-no.

WCS2-CS55-L1

WCS2-CS70-L1

WCS2-CS55-M1

WCS2-CS70-M1

WCS3-CS70-L0

WCS3-CS70-L1

WCS3-CS70-L2

WCS3-CS70-M1

Order-no.

WCS-MT1

Order-no.

WCS2-CS55-L1-PS1 SET

WCS2-CS55-M1-PS1 SET

WCS2-PS1

WCS-MF1

WCS2-MC1

WCS2-MH1

WCS2-MH2

WCS2-LB1

WCS2-GT09-P1

WCS2-GT-BR

WCS2-MT1

WCS2 55 mm

WCS2 55 mm

WCS2

Holder for mounting in C-profile

Locking brackets for aluminium profile rail

Guide trolley for reading head

Option cleaning brushes for guide trolley

WCS2

/ Powder-coated version

Fitting tool for WCS2 aluminium profile system

WCS2 55 mm

WCS2 aluminium profile powder coated, complete with

55 mm stainless steel code rail and fixing cord

WCS2 aluminium profile powder coated, complete with

55 mm laminate code rail and fixing cord

Stainless steel connector for aluminium profile rail

Locking bracket for alu profile rails, powder coated

Guide trolley for reading head, powder coated

WCS2-CS55-M1-PS1-C SET

WCS2 55 mm

WCS2-CS55-L1-PS1-C SET

WCS2-MC2

WCS2-LB1-C

WCS2-GT09-P1-C

WCS3

WCS3 aluminium profile system

WCS3 aluminium profile complete with

70 mm laminate code rail and fixing cord

WCS3 aluminium profile complete with

70 mm stainless steel code rail and fixing cord

WCS3 aluminium profile rail

Fixing cord

Connector for aluminium profile rail

Screw-on holder

Order-no.

WCS3-CS70-L1-PS1 SET

WCS3-CS70-M1-PS1 SET

WCS3-PS1

WCS-MF1

WCS3-MC1

WCS3-MH1

WCS3-MH2

WCS3-MT1

WCS3 70 mm

WCS3 70 mm

WCS3

C

Holder for mounting in C-profile

Fitting tool for WCS3 aluminium profile system

WCS3

76

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Mounting bracket system for WCS code rail

Mounting bracket, straight section

Screw-on mounting bracket, straight section

C

Mounting bracket for C profile, straight section

Mounting bracket, bend

Screw-on mounting bracket, bend

C

WCS

250 m

/ Powder-coated version

Mounting bracket, straight section

C

Mounting bracket for C profile, straight section

Mounting bracket for C profile, bend

Stabilising profile for WCS code rail

max. 250 m (for mounting bracket, bend)

Order-no.

WCS-MB

WCS-MB1

WCS-MB2

Order list

WCS-MB-B

WCS-MB1-B

WCS-MB2-B

WCS-SP2

WCS-MB-B-C

WCS-MB2-B-C

WCS2A

RS 485

RS 485

RS 485

RS 485

RS 485

RS 485

RS 485

RS 485

RS 485

RS 485

RS 485

RS 485

SSI

SSI

WCS2A reading head

187.5 kBaud

187.5 kBaud

62.5 kBaud

62.5 kBaud

19.2 kBaud

19.2 kBaud

3

3

Order no.

WCS2A-LS211

WCS2A-LS111

WCS2A-LS221

WCS2A-LS121

WCS2A-LS246

WCS2A-LS146

WCS2A-LS310

WCS2A-LS311

H

Reading head with RS 485 interface, 187.5 kBaud

with RS 485 terminating resistor

Reading head with RS 485 interface, 187.5 kBaud

without RS 485 terminating resistor

Reading head with RS 485 interface, 62.5 kBaud

with RS 485 terminating resistor

Reading head with RS 485 interface, 62.5 kBaud

without RS 485 terminating resistor

Reading head with RS 485 interface, 19.2 kBaud

data protocol 3, with RS 485 terminating resistor

Reading head with RS 485 interface, 19.2 kBaud

data protocol 3, without RS 485 terminating resistor

Reading head with SSI interface,

binary code

Reading head with SSI interface,

Gray code

Option additional heating facility for reading head

WCS3A

RS 485

RS 485

RS 485

RS 485

RS 485

RS 485

RS 485

RS 485

RS 485

RS 485

RS 485

RS 485

SSI

SSI

WCS3A reading head

187.5 kBaud

187.5 kBaud

62.5 kBaud

62.5 kBaud

19.2 kBaud

19.2 kBaud

3

3

Order no.

WCS3A-LS211

WCS3A-LS111

WCS3A-LS221

WCS3A-LS121

WCS3A-LS246

WCS3A-LS146

WCS3A-LS310

WCS3A-LS311

Reading head with RS 485 interface, 187.5 kBaud

with RS 485 terminating resistor

Reading head with RS 485 interface, 187.5 kBaud

without RS 485 terminating resistor

Reading head with RS 485 interface, 62.5 kBaud

with RS 485 terminating resistor

Reading head with RS 485 interface, 62.5 kBaud

without RS 485 terminating resistor

Reading head with RS 485 interface, 19.2 kBaud

with RS 485 terminating resistor, data protocol 3

Reading head with RS 485 interface, 19.2 kBaud

without RS 485 terminating resistor, data protocol 3

Reading head with SSI interface,

binary code

Reading head with SSI interface,

Gray code

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订货清单

WCS3A

Options for reading head WCS3A

Option heating

Option integrated position display

Option digital velocity output

9

9

Order list

Order no.

H

D

S

WCS3-CON-SCR

WCS3-CON-M12

Sub-D

Sub-D

5

M12

Option 9-pole Sub-D connector with screw terminals

Option Adapter 9-pole Sub-D female connector to

5-pole M12 male connector

Interface module

RS 485

RS 485

RS 485

RS 485

Interface module with parallel interface, binary code,

with RS 485 terminating resistor

Interface module parallel interface, binary code,

without RS 485 terminating resistor

Interface module with parallel interface, Gray code,

with RS 485 terminating resistor

Interface module with parallel interface, Gray code,

without RS 485 terminating resistor

Interface module with SSI interface,

for reading head type LS211, binary code

Interface module with SSI interface,

for reading head type LS211, Gray code

Interface module with SSI interface,

for reading head type LS221, binary code

Interface module with SSI interface,

for reading head type LS221, Gray code

Interface module with Profibus DP interface

Interface module with DeviceNet interface

Interface module with CANopen interface

Interface module with InterBus-S interface

Interface module with Modbus interface

Interface module with Ethernet interface

Order no.

WCS-IP110

WCS-IP120

WCS-IP111

WCS-IP121

WCS-IS310

WCS-IS311

WCS-IS320

WCS-IS321

WCS-PG210

WCS-DG210

WCS-CG210

WCS-IG110

WCS-MBG110

WCS-EG210

SSI

SSI

SSI

SSI

LS211

LS211

LS221

LS221

Profibus DP

DeviceNet

CANopen

InterBus-S

Modbus

Ethernet

WCS2 / WCS3WCS2 / WCS3 bus terminal and data cable

Bus terminal with 3 Pg glands

Order-no.

WCS-BT111

WCS-DCS

WCS-DCF

RS 485

RS 485

SSI

SSI

6

6

3 x 2

6-core data cable (3 x 2) for RS 485 and SSI interface

(for stationary use)

flexible 6-core data cable for RS 485 and SSI interface (for

use as festoon cable)

78

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2007年03月 .803773 03/07 02


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