FMQAI-502(15) New Line Qualification Procedure (新生产线资格验收程|江阴雨辰互联

2024年4月28日发(作者：)

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WORK INSTRUCTION

作业指导书

DOC. No. / 文件编号:

REV./ 版本号:

FMQAI-502

PRODUCT/ 产品:

Microsoft Projects

PAGE/页数

1 OF 15

TITLE / 标题: New Line Qualification Procedure

新生产线资格验收程序

REVISION HISTORY / 版本记录

REVISION

版本

CHANGE DESCRIPTION

修改内容

First release/ 首次发行

Updated new line qualification target for console project 6.5.

Add new line qualification target for Kinect 6.5.

Update console new Safe Launch process as per MS

requirement.

Update PCBA Manufacturing Process Qualification audit

Checklist, add Kinect content. Cancel Zune content. Update

Appendix 1 Add Kincet PCBA buy off checklist.

Update Appendix 3 Kinect BB buy off checklist.

Update Appendix 3 Form.

Update Appendix 4: Safe Launch yield Report

Cancel 5.1, 6.6.2 and Appendix 3、4、5 Agra content for Agra

EOL; Add 6.1 Safe Launch Trigger and Timing; Combine 6.10

into 6.5; Combine 6.8 and 6.9 into 6.6 Update 6.6.2 and 6.6.3;

Cancel Monaco content for it EOL

Update PCBA manufacturing process qualification audit check

list: FMQAI-502-F1, add Box Build manufacturing process

qualification audit check list FMQAI-502-F12

Add 3.6 EHS dept.

Add 5.6 EHS New EHS checklist.

Add EHS safety compliance into 6.5

Add EHS check list

Add the requirement 100% checking X-ray for whole PCBA into

6.6.1.1 phase I-10pcs FAI

Update item 6.5: added CP into documentation buyoff.

Update the Console line buyoff check list FMQAI-502-F12

Add the Durango BB Line layout check for cosmetic impact in 6.3

and update Kinect line qualification check list FMQAI-502-F8.

Update the Durango Target in 6.6.1.1/更新Buyoff 点检表/

6.3 增加检查线体设置是否影响外观/更新6.6.1.1Durango 的目标

和更新Kinect Buyoff 点检表

1. Update the version of XBOX One PCBA Manufacturing

Process Qualification audit Checklist from FMQAI-502-F1.03 to

FMQAI-502-F1.04

更新XBOX One PCBA线验收清单

2. Updated item 6.1 to add New Line for Special Builds

更新条款6.1 增加新生产线的特殊生产

3. Update KPI Target for XBOX One and add ESD engineer for

ESD responsibility.

ISSUER

发布者

Jolley Wang

Martin Chen

James Fu

Candy Tang

Taylor Dai

Tony lee

Candy Tang

Taylor Dai

James Fu

Cissy Ma

Amol Lin

Cissy Ma

Adman Wu

Tony Lee

Elina Zuo

Cissy Ma

Tony Lee

Xulork Fan

RELEASE DATE

发行日期

06/28/08

8/10/09

2010/11/12

2011/8/13

2012/01/18

2012/04/23

2012/05/24

2012/09/19

2013-5-27

2013-8-1

2014-4-21

2014-6-20

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REVISION

版本

CHANGE DESCRIPTION

修改内容

1. Update the version of Maya PCBA Manufacturing Process

Qualification audit Checklist from FMQAI-502-F7.01 to FMQAI-

502-F7.02 and add Lithium PCBA、Petra PCBA Manufacturing

Process Qualification audit Checklist FMQAI-502-F14.01and

FMQAI-502-F15.01

更新Maya PCBA线验收清单,增加Lithium PCBA、Petra PCBA

线验收清单FMQAI-502-F14.01 and FMQAI-502-F15.01

2. Due to GC and Boron EOL,update the 5.9.1.3 For

Lithium/Homer/Marge/Caddy target

因为GC及Boron机种停产，更新5.9.1.3

Lithium/Homer/Marge/Caddy 目标。

3. Update the BB Line Buyoff Checklist (From FMQAI-502-

F12.02 to FMQAI-502-F12.03) for replacing PMP by Control

Plan更新 Console BB线验收清单,

ISSUER

发布者

Quanping Qiu

Xulork Fan

Elina Zuo

Vince Gao

RELEASE DATE

发行日期

2014-11-08

2015-04-15

2015-05-26

REMARK

备注

Add Baker project safe launch yield target 5.9.1.4 and

Baker line qualification audit check lists FMQAI-502-16.01

& FMQAI-502-17.01 & FMQAI-502-18.01

Combine BB and PCBA line qualification audit check list

from different projects. Delete FMQAI-502-F1、-F7、-F8、

-F9、-F11、-F12 、-F14、-F15、-F16、- F17、- F18

and Add FMQAI-502- F19.01and FMQAI-502- F20.01

删除 FMQAI-502-F1、-F7、-F8、-F9、-F11、-F12 、-

F14、-F15、-F16、- F17、- F18 和增加 FMQAI-502-

F19.01and FMQAI-502- F20.01

APPROVAL

DEPARTMENT

部门

MBU

NAME

名字

SF Toh

HW Boey

George Liu

GuoFeng Li

Eric Qiao

Tony Li

TITLE

职位

Manager

Sr. Manager

Director

Manager

1. Purpose 目的

To establish the qualification procedure for new production lines and ensure the machines have been

evaluated, operators, related documents and related materials have been prepared before mass production.

为新生产线建立一套资格验收程序以确保机器在产品批量生产前得到评估人员，相关文件及物料等在批量生

产前准备就绪。

2. Scope 范围

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The procedure applies to the new lines set up and line move, lay out change for all Microsoft projects in

Flextronics Manufacturing (Zhuhai) Co, Ltd.

此程序适用于伟创力制造(珠海)有限公司所有微软项目新建生产线,线体移动,布局的改变。

3. Responsibility 职责

3.1 IE Dept.

IE is responsible for designing and setting up new line and follow up the status. IE负责统筹和建立新的生产

线并跟进生产线的状态。

3.2 EE/PE/TE Dept.:

EE/PE/TE is responsible for evaluating the capacity the machines/testers etc. (e.g. GR&R, Cpk.).

EE/PE/TE部负责对机器，测试仪设备能力等进行评估 (如 GR&R, Cpk) 。

3.3 MBU Dept.:

MBU is responsible for preparing the hardcopies of necessary documents, personal training, materials and

others necessary on the production lines.

MBU负责准备生产线上所需用的文件, 人员培训, 物料等等。

3.4 CQE Engineers/Auditors:

CQE Engineers/Auditors is responsible for performing the qualification audit for new production lines and

requesting corrective action for the non-conformance, verifying the result of provided corrective actions.

CQE工程师/稽查员负责对新生产线进行稽查，并针对稽查中所发现的不符合项，要求相关的负责人提供相

应的改善行动，并对改善行动的结果进行验证。

3.5 All Departmental Managers/Supervisors:

Departmental Managers/Supervisors are responsible for providing necessary supports for the qualification

audit and ensure the departmental operations comply with the requirement. The effective corrective actions

need to be provided for any deviation, which is found during the audit.

所有部门经理/主管/工程师：负责对资格限定稽查提供必要的支持，并确保本部门的运作符合相关的控制要

求，并针对稽查过程中发现的任何不符合项采取纠正改善措施。

3.6 EHS Dept.:

EHS is responsible for safety evaluating the compliance of line/machines /tool etc.

EHS负责对产线、机器和工具等进行安全符合性评估。

3.7 ESD Engineers:

ESD Engineers is responsible for ESD evaluation the compliance of line/machines/tool etc.

ESD 工程师负责对产线、机器和工具等进行ESD符合性评估。

4. Definitions 定义

4.1 PCBA: Printed Circuit Board Assembly.

PCBA: 印刷线路板装配

4.2 BB: Box-Build Assembly.

BB: 外壳组装

4.3 ESD: Electro-Static Discharge.

ESD: 静电释放

新产线安全评估表--- FMAQAI-502-F13

5. Procedure 程序

5.1 Safe Launch Trigger Criteria

Safe Launch的触发条件

When met any of the following criteria, need trigger and follow Safe Launch process

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当达到以下任何条件，需要触发Safe Launch过程

 Setup new lines additional to the existing MP line for ramp support

 在MP阶段增加新线

 >25% new operators introduce to an existing MP line

 超过25%的新员工加入现有量产的生产线。

 Resumed a MP Line which idle for more than 3 months

 在MP阶段，重新使用闲置超过三个月的产线

 Moved a MP line from one place to another place

 搬动MP产线

 New Line for Special Builds

 新生产线的特殊生产

Notes: this applies for a product which already in MP stage only; qualify a new material, new product

follow the standardized PV process which not cover in this process.

注意：Safe Launch只针对MP阶段的产品；验证新的物料，新的产品安装PV过程标准执行，不适用于Safe Launch

过程。

5.2 IE Engineers prepare Sequence of Events (SOE) , layout for the new project， calculate the required

quantity of operators and prepare schedule for ESD system buy off, and notice the related departments

to set up the new line. IE 工程师准备事件顺序表（SOE）, 新生产线工位布置图，计算需求人数并准备

ESD验收进度表，同时通知相关部门。

5.3 PE,TE,FE, and EE technicians will perform the ESD system buy off for the new production line after it

was set up, QA auditors will verify the ESD system when received the PE’s checking results and send

the reports to the team members. PE, TE, FE和EE 技术员在新生产线建成后对ESD 系统进行验收，

QA稽查员收到验收结果之后对新生产线进行ESD 验证并将结果通知项目组成员。

5.4 Program should notice Quality Engineer and team members to perform the new production line

qualification audit when the documents, Equipment, tooling and fixtures, KANBAN, ESD etc. have been

prepared.当文件，机器，夹具，看板, ESD 等准备就绪后，商务负责通知品质工程师及项目组成员对此

生产线进行验收。

5.5 Quality Engineer prepares the process qualification audit checklist for the new production lines base on

the checklists (Appendix 1) and performs the audit with the team members. Complete the audit,

summarize the non-conformances in the Qualification Audit Findings and Actions Report of FMQAI-

502-F3.02 and send it to the related departmental responsible persons. (Remark: Score base on rating

scale Tabel-1) 。The process follow chart of every project is not the same, check list can adjust.

品质部工程师根据稽查表建立适用新生产流程的稽查清单(附件1)，并和项目成员一起对新生产线进行资

格验收。完成验收，将不合格项汇总在FMQAI-502-F3.02，通知相关部门。 (备注：评分依据等级量表-

1.)针对各个项目的流程不同，检查表可以做适当的调整。

Table-1/表-1

Milestone Readiness %

100%

50%

Rating Color

GRN

YEL

RED

Rating Explanation

Qualification of Element is completed/符合所有要求

Few part of the Qualification Element is not completed/部分要求未满足

Qualification Element is not started/所有要求未执行.

Pre-build line audit and buy off on areas listed below

产线buy off检查需包括以下内容：

— Documentation buyoff (PMP/CP, WI, Quality Alert Notice)

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— 文件buyoff （PMP/CP, WI, 品质警报线）

— Operator Training and Certification

— 操作员培训记录和上岗证明

—

Machine, Testers, Fixture and Tools calibration and maintenance schedules

设备、测试机、夹具和工具的校准以及维护记录在有效期内

Product specific Critical processes, process sequence, tools and fixture compliance.

关键工序、工艺流程、工夹具符合TQCI和WI要求

ESD and MSD control (if applicable)

ESD 和MSD控制

SFCS and TCS validation(if applicable)

SFCS 和TCS 控制

Module capability demonstration for machine and tooling (CPK，GR&R, etc)

设备和工具的验证（CPK，GR&R）

Strain Measurement data for each new line of Console and Kinect Project.

在Console和Kinect项目必须进行应力测量

— EHS safety compliance

— EHS 安全符合性

— Check the line layout impact the product during product transfer.

检查产品在传动的过程中线体设置会影响产品产品外观。

5.6 If the total score of the new production is less than 90%, the production line must be stopped to

improve. The relative Departmental Managers/Supervisors/ Engineers provide the effective corrective

actions for the non- conformance, Quality Supervisor/ Engineer verify the result of provided corrective

actions. If the result is accepted, next step can be run. Otherwise, responsible department should

continue to provide the effective action till the result is accepted. All of the items should be closed in

24h.

如果稽查得分低于90%, 此条生产线必须停止生产进行改进，相关部门经理/主管/工程师对稽查过程中发

现的任何不符合项提供有效的改善措施，品质主管/工程师对改善结果进行验证，如果改善结果可以接受 ,

下一阶段的安排方可进行，否则，责任部门应继续提供有效措施直到改善结果被接受为止。所有的不合

格项目必须在24小时之内完成。

5.7 If the result is accepted, QA should summarize all line buy off reports, and then submit this to Microsoft

FM team within 12 hours to do a final approved for new line buy off. Once FM team approve, QA can

agree MBU go ahead phase by phase on condition that hit determined acceptable goals for each

phase, send the phase data to customer within 12 hours, only can move to next phase when current

phase data be reviewed by customer and meeting the defined goals. QA respond for collecting data

and TE should do deep dive FA for every failed unit. Corrective action is also need till all of open item

was closed. If the result is still good, go to 3

phase, two weeks trial run. Once completed this control

should collect all function station’s yield and OBA performance. TE should perform failure

analysis on defective units and find root cause. Corrective action is also needed，QE should follow up

on all Open Item till closed.

如果稽查的结果可以接受，QA应该收集所有的生产线buy off的报告，在12小时之内提交给微软FM

做一个最后的批准，一旦FM批准，QA可以同意生产部安排各阶段的生产，每个阶段必须满足设定的

目标并在12小时内发送给客户审批，经客户审批后才能进行下一阶段的生产。每个阶段一完成，QA

应该收集所有功能测试站的良率和OBA的DPPM,TE负责分析所有的不良，针对每一片不良，需要有

改善措施.直到所有的问题被关闭, QE工程师负责所有的问题被关闭。

Notes: No. of phase and Qty. for each Phase may change based on product complexity and UPH,

Tier1 factory need come up the proposal for FM approval.

注意：每个阶段的数量可以根据产线UPH进行调整，并得到客户认可。

5.8 After Microsoft FM team reviewed the phase report and approved, all of the finished goods which in

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phase 1, 2 and 3 can be shipped. Production line can proceed to mass production and continue to

monitor the yield for 2 weeks.

客户批准阶段报告后，1,2,3阶段的产品可以正常出货。产线可以开始批量生产，持续跟踪2周。

5.9.1 General Target Setting Guidelines

Phase 2 FPY target follow existing MP line - 2 Sigma

Phase 2 FPY目标参照现有的MP线数据减去2倍Sigma

Phase 3 FPY target follow existing MP line – 1 Sigma

Phase 3 FPY目标参照现有的MP线数据减去1倍Sigma

Phase 4 FPY target follow existing MP line

Phase 4 FPY目标参照现有的MP线数据

5.9.1.1 For Console

Project

Console

Station

ICT

ACT

OBA

OBA Sample Size

Phase -1

10 (FAI)

Phase -2

100 (Hourly

out put)

Target

98.33%

92.12%

98.38%

100%

Phase -3

1000 (shifty out

put)

Target

98.55%

93.45%

98.65%

100%

10%

Phase -4

2 Weeks out put

Target

100%

Target

Collect recent three

months average yield

data as base line

Normal

Normal Sample Size

Remark: The 1

phase as qualification phases and need

100% check X-ray for whole PCBA,

the 2

, 3

phases

as the Safe Launch phases; all phases successes can treat as Safe Launch finished; If the 2

and

Safe Launch phase failed, the new line must re-qualify the previous three phases. In phase 1, we should

insure all X-stress test carts were covered.

When we qualify X-stress test station， if there’s any deviation received for Safe Launch from customer,

follow the deviation.

备注：第1阶段属于新线资格检查阶段并且需100%对PCBA全部位置照X-Ray，第2，3阶段属于Safe

Launch阶段,所有的阶段成功完成才能被认定Safe Launch完成，如果第2，3阶段不能够符合要求，这条新

线必须重新进行资格检查。在新线试跑第1阶段的时候，验证老化测试架时，必须涵盖所有的测试架。如果

客户发出DEV#要求暂时执行新的Safe Launch, 将按DEV# 执行。

5.9.1.2 For Kinect

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Note: Above target will be fine tuned, if needed, after reviewed with MS team regularly.

注意：以上目标可以被适当调整，并得到客户同意

BB Safe Launch criteria/goals for each phase（for INCA and Paradise）

BB Safe Launch个阶段目标（for INCA and Paradise）

Phase -1 Phase -2 Phase -3 Phase -4

15 (FAI,

450(Hourly 2000 (4

Project Station 5pcs/assembly Two weeks’ monitor

input) Hour Input)

line)

Target Target Target Target

Initialization

Calibration

M&A

X-tress

INCA Performance

MCT

BB ETE

OBA

OBA Sample Size

100%

Phase -1

Project Station

15 (FAI,

5pcs/assembly

line)

Target

Connectivity check

Illumination

System

Run in

Paradise

Power check

P0 Calbiration

Geometrical

registration

Performance

Audio

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100%

99%

98%

99%

93.20%

100%

50%

Phase -2

450(Hourly

input)

Target

98.68%

98.82%

99.73%

98.99%

99.13%

99.65%

97.47%

99.39%

99.12%

99.50%

97.07%

98.05%

99.24%

99.45%

92.64%

100%

10%

Phase -3

2000 (4

Hour Input)

Target

98.79%

98.92%

99.77%

98.77%

99.37%

99.71%

98.63%

99.49%

Collect recent three

months average yield

data as base line

SMT & BB lines UPH are differently, and will be qualified separately, and OBA testing not applicable for

SMT lines. SMT和BB过程UPH不同，需要分开验证，OBA测试不适用SMT过程。

PCBA Safe Launch criteria/goals for each phase（For Maya and Petra）

PCBA Safe Launch个阶段目标（For Maya and Petra）

Phase -1 Phase -2 Phase -3 Phase -4

Project Station 3~6 (FAI) 380(Hourly input) 3000 (Shifty input) 2 Weeks input

Target Target Target Target

Collect recent

ICT 100.00% 99.47% 99.70%

three months

Maya/Petra

FCT 100.00% 98.95% 99.10%

average yield

PCBA ETE 100.00% 98.43% 98.80% data as base line

Collect recent three

months average yield data

as base line

Normal Sample Size

Phase -4

Two weeks’ monitor

Target

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MCT 100% 99.59% 99.71%

Note: Above target will be fine tuned, if needed, after reviewed with MS team regularly. Before Phase 3, we

should insure all X-stress test cart locations were covered when we qualify X-stress test station.

注意：以上目标可以被适当调整，并得到客户同意。在新线试跑第3阶段之前，验证老化测试架时，必须涵盖所

有的测试架上所有的位置

5.9.1.3 For Lithium/Homer/Marge/Caddy

Phase -1 Phase -2 Phase -3 Phase -4

100 1000

Project Station 10 (FAI) (Hourly (shifty 2 Weeks out put

output) output)

Target Target Target Target

SMT VI

W/S VI

Base Band

Lithium

FVMI

OBA

OBA Sample

Size

FPY-E-E

SMT VI

W/S VI

FVMI

Marge

OBA

OBA Sample

Size

FPY-E-E

SMT VI

W/S VI

Baseband

RF Test

Homer

Final VI

OBA

OBA Sample

Size

FPY ETE

VI for HDDM

Image Test

VI for package

Caddy (Lobo R)

OBA

OBA Sample

Size

FPY ETE

100%

99%

100%

99%

100%

99.0%

99%

100%

98%

99%

100%

99%

99.80%

99.50%

99.80%

100%

10%

99.50%

99.80%

100%

10%

99.80%

99.30%

99.70%

99.90%

100%

10%

99%

99.40%

99.30%

99.90%

10%

99.3%

Collect recent three

months average yield

data as base line,

OBA(Normal sample

size) Target is 100%,

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5.9.1.4 for Baker Project

Project Process

Station

Phase -1

10 (FAI)

Target

SMT

99.30%

Phase -2

100 (Hourly

output)

Target

99.30%

99.60%

Phase -3

1000 (shifty

output)

Target

99.30%

99.60%

Phase -4

2 Weeks out put

Target

Baker

Box

Build

SMT BB test

W/S VI

Motor

Charge01

FF01

WAT

CaAD01

FFT02

GAS

Audio

UV&ALS

SIT

Charge02

FVI (CaAD02)

LockBit

FPY-ETE

99.60%

98.50%

99.50%

98.50%

99.50%

98.30%

99.50%

99.00%

98.50%

97.80%

99.90%

99.80%

97.50%

99.90%

86%

98.50%

99.50%

98.50%

99.50%

98.30%

99.50%

99.00%

98.50%

97.80%

99.90%

99.80%

97.50%

99.90%

86%

99.00%

99.80%

98.90%

99.80%

98.50%

99.70%

99.30%

99.50%

99.20%

98.00%

99.90%

99.80%

98.30%

99.90%

90%

Collect recent

three months

average yield data

as base line,

OBA(Normal

sample size)

Target is 100%,

5.10 Quality Engineer should submit Safe Launch yield report and TE FA report to Quality manager for

final review, then QA manager send to customer for approve. Release the new production line once

customer approved. Please refer to Appendix 4.1 Qualification yield Report.

QE工程师需要提交Safe Launch的良率报告和FA报告给品质部门经理做最终审核，然后由QA经理发送给

客户批准。一旦客户批准可释放新的生产线。报告格式见附件4.

6.0 Appendix附页

6.1 Appendix 1 PCBA Line Qualification Checklist

附页1 PCBA 线验收清单

PCBA Line Qualification Checklist ---FMQAI-502-F20.01

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PCBA Manufacturing Process Qualification Checklist

Station TypeAreaQualification Element / Criteria

PCBA Line XX

#DIV/0!

Offline serial number label printing

Process

EHS

Process

Correct TQCI / WI is on the workplace and followed /工作台上放正确的TQCI并严格遵守

Operator/inspector is skillful and certified /操作员熟练并被鉴定过

Adequate tooling and fixture is available/有足够的工夹具

ESD measurement is done and compliance/已测ESD且符合

EHS compliance audit is done and pass/已通过EHS评估

Workstation layout completed/工站布局完成

Floor and Material Identification / Non-conforming Material Collection

/地板、良品和不良品分开存放并有清楚的标识

Flow chart readiness /流程图准备好

Control Plan readiness /控制计划准备好

PFMEA readiness /PFMEA准备好

All parameters setting flow with CP/所有的参数设置符合CP要求

SFCS and TCS is readiness /SFCS 和TCS系统准备就绪

No potential risk for product cosmetic impact / 确认无潜在风险影响产品的外观

Equipment PM was performed & recorded 设备保养并记录

Equipment was calibrated and identified 设备校验合格

Assembly

Process

MES

Process

6.2 Kinect: BB Line Qualification Checklist

组装线验收清单

PCBA Line Qualification Checklist ---FMQAI-502-F19.01

BB Manufacturing Process Qualification Checklist

Station TypeAreaQualification Element / Criteria

Milestone

Readiness %

Result

#DIV/0!

Process

EHS

Process

Correct TQCI / WI is on the workplace and followed /工作台上放正确的TQCI并严格遵守

Operator/inspector is skillful and certified /操作员熟练并被鉴定过

Adequate tooling and fixture is available/有足够的工夹具

ESD measurement is done and compliance/已测ESD且符合

EHS compliance audit is done and pass/已通过EHS评估

Workstation layout completed/工站布局完成

Area / Material Identification / Non-conforming Material Collection /区域，良品和不良品分开存放并有清楚的标识

Flow chart readiness /流程图准备好

Control Plan Review /控制计划准备好

PFMEA Review /PFMEA准备好

Strain Gage is measured and passed/夹具通过应力测试

All parameters setting flow with CP/所有的参数设置符合CP要求

SFCS and TCS is readiness /SFCS 和TCS系统准备就绪

Equipment PM was performed & recorded 设备保养并记录

Equipment was calibrated and identified 设备校验合格

No potential risk for product cosmetic impact / 确认无潜在风险影响产品的外观

Remark

Assembly

Process

MES

Process

6.3 Qualification Audit Findings and Actions Report---FMQAI-502-F3

稽查问题及行动报告---FMQAI-502-F3

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FMQAI-502-F3.02

6.4: Safe Launch yield Report---FMAQAI-502-

F10

6.5 New line safety evaluation checklist--- FMAQAI-502-F13 安全评估检查清单

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6.6: Flow chart-English 流程图--英文

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Flow chart. --- Chinese流程图—中文

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FMQAI-502(15) New Line Qualification Procedure (新生产线资格验收程

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